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Manual Details
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Coverage Areas
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Vehicle Years:
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2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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Models Covered:
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All Kalos models, engines, trims, and transmissions
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Page Count
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Estimated Page Count:
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High volume (estimated 1000+ pages for comprehensive coverage)
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Manual Type
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Type:
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Workshop Service Repair Manual
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Language
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Language:
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English
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Format
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Digital Format:
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Downloadable PDF
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Manual Coverage
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Systems Covered
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Powertrain:
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Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
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Transmission:
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Manual and automatic transmission repair and overhaul
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Chassis:
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Suspension, steering, braking system, wheels, and tires
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Electrical:
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Wiring diagrams, lighting, starting and charging system, ignition system, instruments and gauges, power accessories, audio system
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Body:
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Body panels, interior trim, doors, windows, seats, bumpers, HVAC system (heating, ventilation, and air conditioning)
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Procedures Included
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Maintenance:
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Scheduled maintenance, fluid checks and changes, filter replacement, belt replacement, tune-ups
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Diagnostics:
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Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) interpretation
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Repair:
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Component removal and installation, overhaul procedures, adjustments, calibration
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Specifications:
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Torque specifications, clearances, fluid capacities, electrical values
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Technical Data:
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Exploded views, wiring diagrams, diagnostic charts, service bulletins
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Technical Depth
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Depth:
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Comprehensive A-Z coverage from basic maintenance to complete engine and transmission rebuilds
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 7,500 miles or 12 months, whichever comes first (check manual for specific engine oil type)
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Air Filter Replacement:
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Every 15,000 - 30,000 miles (refer to manual for exact interval)
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Spark Plug Replacement:
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Every 30,000 - 60,000 miles, depending on spark plug type (e.g., standard, platinum, iridium)
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Fluid Specifications
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Engine Oil Type:
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API SJ or higher, SAE 10W-30 or 5W-30 (refer to owner's manual for exact specification and viscosity based on climate)
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Coolant Type:
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Ethylene glycol-based antifreeze (typically GM Dex-Cool compatible or equivalent, check manual)
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Brake Fluid Type:
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DOT 3 or DOT 4
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Transmission Fluid Manual:
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API GL-4, SAE 75W-90 (or as specified)
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Transmission Fluid Automatic:
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Dexron III/VI or equivalent
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Known Issues
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Common Complaints:
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Premature wear of suspension components (bushings, ball joints), minor electrical gremlins, occasional AC system issues, potential catalytic converter failure on higher mileage units.
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Engine Mounts:
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Can degrade over time leading to vibration.
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Timing Belt:
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Some engines utilize a timing belt which requires periodic replacement (refer to manual for interval, typically 60,000-90,000 miles). Failure can cause catastrophic engine damage.
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