Target Audience:
DIY mechanics, independent repair shops, fleet maintenance
Competitors:
Hyundai Accent, Kia Rio, Ford Fiesta, Nissan Versa, Toyota Yaris
Accessibility:
Instant delivery, multi-device compatibility (PC, MAC, tablets, smartphones), user-friendly instructions with pictures.
Cost Savings:
Enables owners to perform their own repairs, saving significant money on labor costs.
Years Covered:
2002, 2003, 2004, 2005, 2006
Models Covered:
All Aveo Models/Engines/Trim/Transmission Types
Estimated Page Count:
Extensive (Specific count not provided, but implied to be comprehensive 'A-Z')
Type:
Complete Workshop Service Repair Manual
Delivery Method:
Downloadable (Digital)
File Format:
PDF (Requires Adobe Reader)
Engine Service:
Complete engine diagnostics, repair, overhaul, and performance tuning
Transmission Service:
Manual and Automatic transmission repair, maintenance, and overhaul
Chassis And Body:
Suspension, steering, brakes, exhaust, chassis alignment, bodywork repair, and corrosion prevention
Electrical Systems:
Wiring diagrams, ignition, charging system, lighting, power accessories, and electronic control units (ECU)
Climate Control:
HVAC system diagnosis and repair, refrigerant handling
Fuel System:
Fuel injection, fuel pump, fuel filter, and fuel tank service
Preventative Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics
Repair And Replacement:
Component replacement procedures for all major systems, including engine, transmission, brakes, and suspension
Special Tools:
Identification and usage of special tools required for specific repair procedures
Torque Specifications:
Detailed torque values for all fasteners and critical components
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
Quality:
High Quality (implied by description)
Searchable:
Likely searchable if Adobe Reader is used effectively, though not explicitly stated.
Printability:
Printable (User can print specific pages, chapters, or the entire manual)
Binding:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Codes:
Refer to manual for specific engine codes (e.g., L81, L14)
Displacement:
Typically 1.5L (1485cc) and 1.6L (1598cc) for this generation. Manual will detail specific variants.
Engine Type:
Inline 4-cylinder, DOHC, 16-valve (typically)
Horsepower:
Approximately 90-106 hp (1.5L) and 103-115 hp (1.6L). Manual will provide exact figures.
Torque:
Approximately 94-97 lb-ft (1.5L) and 105-110 lb-ft (1.6L). Manual will provide exact figures.
Induction:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
ECM:
Engine Control Module (ECM) with diagnostic capabilities
Type:
5-speed Manual Transmission (F5M33-type derived or similar)
Type:
4-speed Automatic Transmission (4T40-E type derived or similar)
Clutch:
Hydraulically operated dry single-plate clutch (for manual)
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 gear oil specification (e.g., SAE 75W-90).
Automatic Transmission Fluid:
Refer to manual for specific Dexron III/VI ATF specification.
Body Styles:
Hatchback (3-door and 5-door), Sedan
Wheelbase:
Approximately 2480 mm (97.6 inches)
Length:
Varies by body style (e.g., Sedan ~4345 mm, 5-door Hatchback ~3990 mm)
Width:
Approximately 1690 mm (66.5 inches)
Height:
Approximately 1500-1530 mm (59.1-60.2 inches)
Curb Weight:
Approximately 1040-1130 kg (2290-2490 lbs). Manual will detail specific weights.
Gross Vehicle Weight Rating Gvwr:
Refer to manual for specific GVWR by model and configuration.
NHTSA Front Crash:
Refer to specific NHTSA reports for the US market. Ratings can vary by model year and testing parameters.
IIHS Small Overlap Front:
Refer to IIHS reports. The Aveo (T200) may have received varying ratings depending on the year.
ABS:
Anti-lock Braking System (ABS) was often available or standard on higher trims/later models.
Traction Control:
Traction Control System (TCS) may have been available on certain models.
Airbags:
Front airbags for driver and passenger. Side airbags may have been optional.
Seatbelts:
3-point seatbelts with pretensioners
Child Seats:
LATCH (Lower Anchors and Tethers for Children) system
Audio System:
Factory-installed AM/FM/CD audio system. Higher trims may have upgraded speakers or additional features.
Connectivity:
Auxiliary input jack for portable audio devices may be present on later models.
Cruise Control:
Available on some trim levels and models.
Headlights:
Halogen headlights. Fog lights may be optional.
Oil Change Interval:
Typically every 7,500 miles or 6 months, whichever comes first. Consult manual for specific recommendations based on driving conditions.
Engine Coolant Change:
Initial change at 5 years or 100,000 miles, then every 2-5 years or 30,000-100,000 miles thereafter. Manual is definitive.
Transmission Fluid Change:
Manual: Inspect regularly, change if contaminated. Automatic: Typically every 30,000-60,000 miles. Consult manual.
Spark Plug Replacement:
Intervals vary by plug type (e.g., copper, platinum, iridium). Refer to manual, often 30,000-100,000 miles.
Engine Oil Specification:
Refer to manual for viscosity grade (e.g., SAE 5W-30) and API service classification (e.g., API SN or earlier).
Engine Coolant:
GM-spec orange coolant (OAT) or equivalent. Consult manual for exact type and capacity.
Brake Fluid:
DOT 3 or DOT 4. Consult manual for specific recommendation.
Engine Mounts:
Premature wear or failure of engine and transmission mounts is a common complaint.
Suspension Components:
Worn ball joints, tie rod ends, and bushings can lead to steering and suspension issues.
Window Regulators:
Power window regulators can fail over time.
Radiator:
Cracking or leaks in the radiator, especially the plastic end tanks.
Timing Belt Or Chain:
The L81/L14 engines typically use a timing belt. Consult manual for replacement interval (e.g., 60,000-100,000 miles).
Manufacturer:
Chevrolet, a division of General Motors (GM).
Introduction Global:
The Aveo was launched globally by Daewoo (later acquired by GM) as the Daewoo Kalos in 2002. It was rebadged as Chevrolet Aveo in most markets.
Generation T200:
The 2002-2006 models represent the first generation (T200), which underwent a facelift in 2003.
Manufacturing Locations:
Primarily South Korea (Daewoo plants), but also assembled in other GM facilities globally.
Production Years For T200:
2002-2007 (approximately)
J D Power Initial Quality Study:
J.D. Power ratings for initial quality and dependability can vary year to year and may not always place the Aveo in the top tier of its segment during these years. Consult specific reports for detailed findings.
Consumer Reports Reliability:
Consumer Reports reliability ratings for the early Aveo models often indicated average to below-average reliability compared to class leaders. The manual's detail is crucial for addressing potential weak points.
