Segment:
Compact car with retro styling, often considered a niche product.
Competitors:
Ford Focus, Honda Civic, Toyota Corolla, Volkswagen Golf
Design:
Unique retro-futuristic styling reminiscent of hot rod culture.
Interior Versatility:
Flexible seating arrangements and good interior space for its class.
Primary Coverage:
Workshop service and repair for Chrysler PT Cruiser 2002-2003 models
Secondary Coverage:
Maintenance, adjustments, diagnostic procedures, troubleshooting, removal and installation of components
Type:
Workshop Service Repair Manual
Engine:
Detailed coverage of engine systems, including diagnosis, repair, and overhaul procedures.
Transmission:
Coverage for automatic and manual transmission systems, including removal, installation, and internal repairs.
Brakes:
Comprehensive brake system coverage, including ABS diagnostics and component replacement.
Suspension Steering:
Detailed information on suspension and steering systems, including alignment procedures and component wear limits.
Electrical Electronics:
Extensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, and diagnostic procedures.
Body Chassis:
Information on body and chassis components, including repair, rust prevention, and panel replacement.
HVAC:
Coverage of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling and component diagnostics.
Fuel System:
Detailed procedures for fuel system maintenance and repair, including fuel injection system diagnostics.
Cooling System:
Information on the cooling system, including radiator, thermostat, and water pump service.
Exhaust System:
Coverage for exhaust system components, including catalytic converter and muffler replacement.
Interior:
Procedures for interior trim removal and installation, seat adjustments, and dashboard components.
Exterior:
Information on exterior components, including bumpers, lighting, and glass replacement.
Maintenance:
Comprehensive periodic maintenance schedules and procedures.
Troubleshooting:
Step-by-step troubleshooting guides for common and complex vehicle issues.
Repair:
Detailed repair instructions for virtually all mechanical and electrical components.
Disassembly Assembly:
Exploded views and sequential steps for component disassembly and reassembly.
Diagnostics:
Diagnostic procedures for identifying and resolving vehicle faults.
Adjustments:
Precise adjustment procedures for various vehicle systems.
Depth:
Extremely high; covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic data.
Detail Level:
Bumper-to-bumper, with detailed explanations, pictorial diagrams, exploded views, and photos.
Purpose:
Intended for both professional mechanics and DIY enthusiasts to perform satisfactory after-services.
Engine Type 2002 2003:
2.4L Inline-4 (GEMA/World Engine family)
Horsepower 2002 2003:
150 hp @ 5700 rpm (standard)
Torque 2002 2003:
160 lb-ft @ 4000 rpm (standard)
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
ECU Type:
Chrysler NGC (Next Generation Controller) or similar
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Emission Standards:
Meets EPA/CARB standards for the respective model years.
Transmission Type:
4-Speed Automatic Transaxle (41TE/42LE family)
Transmission Type Optional:
5-Speed Manual Transaxle
Automatic Features:
Electronically controlled, torque converter lock-up
Automatic Fluid Type:
ATF+4 (Mopar)
Automatic Capacity:
Approximately 6.5 quarts (6.2 liters) for initial fill
Manual Fluid Specifications
Manual Fluid Type:
MS-9224 (or equivalent SAE 75W-90 synthetic)
Length:
Approx. 166.7 inches (4234 mm)
Width:
Approx. 68.5 inches (1740 mm)
Height:
Approx. 63.1 inches (1603 mm)
Wheelbase:
Approx. 105.1 inches (2669 mm)
Curb Weight:
Approx. 3090 - 3195 lbs (1400 - 1450 kg)
Cargo Volume Rear Seats Up:
Approx. 13.5 cu ft (382 L)
Cargo Volume Rear Seats Folded:
Approx. 37.0 cu ft (1048 L)
NHTSA Front Driver Side Impact:
5 Stars (2002 Model)
NHTSA Front Passenger Side Impact:
5 Stars (2002 Model)
IIHS Side Impact:
Acceptable (for models with optional side airbags)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional
Airbags Standard:
Driver and front passenger airbags
Airbags Optional:
Optional front side-impact airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners for front seats
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic blend or synthetic oil).
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) (original equipment)
Coolant Flush:
Every 60,000 miles (96,000 km) or 4 years, whichever comes first.
Engine Oil Specification:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter change
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent
Common Problem 1:
Front suspension issues (worn control arm bushings, ball joints, tie rod ends)
Common Problem 2:
Rear main seal leaks
Common Problem 3:
Oil pressure sensor failures
Common Problem 4:
Check engine light due to various sensor failures (e.g., crankshaft position sensor, camshaft position sensor)
Common Problem 5:
Power window motor failures
Common Problem 6:
Evaporative Emission (EVAP) system leaks
Common Problem 7:
Dashboard cracking or warping due to sun exposure
Manufacturer:
Chrysler (a brand of Stellantis, formerly Fiat Chrysler Automobiles, DaimlerChrysler, and Chrysler Corporation)
Design Inspiration:
Inspired by the 1930s Chrysler Airflow and the 1950s Chrysler specials.
First Generation Production:
2001-2010
Manufacturing Locations:
Belvidere Assembly Plant, Illinois, USA
