Positioning:
A comprehensive service manual designed to empower both professional technicians and skilled DIY enthusiasts to maintain and repair their Chrysler 300M, Concorde, and Intrepid vehicles.
Comparison To Alternatives:
This digital PDF manual offers similar or superior coverage to traditional factory service manuals and often surpasses generic repair guides in detail and accuracy, with the advantage of immediate accessibility.
Value Proposition:
Provides step-by-step instructions, critical specifications, and diagnostic procedures, enabling owners to make informed maintenance decisions and perform repairs efficiently.
Benefit:
Empowers users with factory-level knowledge, reducing reliance on expensive dealership services and fostering a deeper understanding of their vehicle's systems.
Engine Mechanical:
Engine overhaul, internal components (pistons, rings, bearings, valves), cylinder head, timing system, lubrication system, cooling system.
Engine Performance:
Fuel system diagnosis and repair, ignition system, emission control systems (EVAP, EGR), engine diagnostics and troubleshooting.
Transmission:
Automatic transmission (42LE) service, diagnosis, repair, fluid specifications, torque converter.
Drivetrain:
Front-wheel drive components, CV joints, axle shafts, differential.
Suspension:
Front and rear suspension systems, struts, shock absorbers, control arms, ball joints, steering components.
Brakes:
Brake system diagnosis, repair, hydraulic components (master cylinder, calipers, wheel cylinders), ABS system.
Steering:
Power steering system, steering column, steering gear/rack.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting systems, accessory circuits, wiring diagrams.
Body And Frame:
Body panel repair, door mechanisms, interior trim, glass replacement, structural components.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling.
Body Control Modules:
Diagnosis and troubleshooting of various electronic modules controlling vehicle functions.
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, inspections.
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major vehicle systems, including component disassembly, repair, and reassembly.
Diagnostics:
OBD-II diagnostic trouble code (DTC) interpretation and related diagnostic procedures.
Specifications:
Torque specifications, clearances, measurements, fluid capacities, diagnostic values.
Illustrations:
Diagrams, schematics, and photographs to clarify procedures and component identification.
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including electrical system diagnostics and wiring diagrams.
Engine Options:
Typically includes 2.7L V6 (EER) and 3.2L V6 (EGW) and 3.5L V6 (EGA, EGJ) engines.
Horsepower Torque 3.5L:
Approx. 250-255 hp and 250-255 lb-ft torque for the 3.5L High Output engine.
Horsepower Torque 3.2L:
Approx. 225 hp and 232 lb-ft torque for the 3.2L V6.
Horsepower Torque 2.7L:
Approx. 200 hp and 190 lb-ft torque for the 2.7L V6.
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI).
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher may be specified for certain engine variants).
ECM Type:
Powertrain Control Module (PCM) controlling engine and transmission functions.
Wheelbase:
Approx. 113.1 inches (2873 mm)
Length:
Approx. 198.1 inches (5032 mm)
Width:
Approx. 74.4 inches (1890 mm)
Height:
Approx. 56.7 inches (1440 mm)
Curb Weight Estimate:
Approx. 3700 - 3900 lbs (1680 - 1770 kg), varies by model and options.
Gross Vehicle Weight Rating Estimate:
Approx. 4900 - 5100 lbs (2220 - 2310 kg).
NHTSA Front Crash Test:
Generally rated 4 out of 5 stars for driver and front passenger in frontal impact tests.
IIHS Front Offset Crash Test:
Often rated 'Good' or 'Acceptable' in IIHS frontal offset crash tests for this generation.
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS) on some models.
Airbags:
Frontal airbags for driver and passenger, available side curtain airbags on some models.
Seatbelts:
Three-point active seatbelts with pretensioners.
Oil Change Interval:
Recommended every 3,000-5,000 miles (4,800-8,000 km) or as indicated by the oil change indicator, depending on driving conditions.
Coolant Change Interval:
Initial change at 60,000 miles (96,000 km) or 5 years, then every 30,000 miles (48,000 km) or 3 years thereafter.
Transmission Fluid Change Interval:
Recommended every 30,000-60,000 miles (48,000-96,000 km) under normal driving conditions, or more frequently for severe service.
Engine Oil Type:
SAE 5W-30 is typically recommended, meeting Chrysler MS-6395 specification.
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, color often pink or orange.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Issues:
Intermittent shifting problems, torque converter shudder, and potential for solenoid failure in the 42LE transmission.
Engine Mounts:
Worn engine mounts leading to vibration and noise.
Suspension Components:
Premature wear of ball joints, tie rod ends, and sway bar links.
HVAC Blower Motor:
Blower motor resistor failure or blower motor failure.
Pcv Valve:
Clogged Positive Crankcase Ventilation (PCV) valve can lead to rough idle and oil consumption.
Chrysler History:
Chrysler has a long history of producing large, comfortable sedans, evolving from the K-car era into more sophisticated and powerful vehicles.
Lh Platform Evolution:
These models are part of Chrysler's LH platform, which was designed in partnership with Lamborghini and introduced in the early 1990s, evolving through several generations to improve styling, engineering, and performance.
Manufacturing Location:
These vehicles were primarily manufactured in Brampton, Ontario, Canada.
Production Years:
Chrysler 300M (1999-2004), Chrysler Concorde (1993-2004), Chrysler Intrepid (1993-2004).
