Ford Fusion 2002-2004 Service Repair Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Ford Model: Fusion Model Years Covered: 2002, 2003, 2004 Codes Product Type: Service and Repair Manual Format Type: Digital Download (PDF) 👋 Introduction Market Position...

16 people are viewing this right now

类型: Car

斯库: 532330

标签: 2002 2003 2004 Car Cars Ford Fusion

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

Fusion

Model Years Covered:

2002, 2003, 2004

Codes

Product Type:

Service and Repair Manual

Format Type:

Digital Download (PDF)

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfers (DIY) and experienced mechanics.

Value Proposition:

Inexpensive way to keep the vehicle working properly, saving on dealer repair costs.

Competitive Analysis

Dealer Equivalence:

Provides the same information as the official service manuals used by Ford dealerships.

Key Features

Step By Step Instructions:

Numbered instructions for every repair procedure.

Critical Information Highlight:

Notes, cautions, and warnings throughout each chapter.

Illustration Matching:

Bold figure numbers to quickly match illustrations with instructions.

Ease Of Use:

Numbered table of contents for fast information retrieval.

Electrical Diagnostics Integration:

Combined troubleshooting and electrical service with detailed wiring diagrams.

Format Flexibility:

Downloadable PDF format for saving to hard drive or burning to CD-ROM.

📋 Manual Details

Coverage Areas

Vehicle Regions Covered:

Global (based on typical Ford Fusion specifications for these years)

Page Count

Estimated Page Count:

Detailed (exact count not specified, but implies comprehensive coverage)

Manual Type

Manual Type:

Factory Authorized Service Manual (equivalent to dealer service manual)

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage including maintenance, repair, troubleshooting, and specifications for all applicable engine variants.

Fuel System:

Includes fuel delivery, injection systems, fuel pump, filter replacement, and diagnostics.

Emission Control:

Covers emission systems, catalytic converters, oxygen sensors, EVAP system diagnostics and repair.

Cooling System:

Radiator, water pump, thermostat, cooling fans, hoses, and coolant specifications.

Lubrication System:

Oil pump, oil filter, oil specifications, and oil change procedures.

Ignition System:

Spark plugs, ignition coils, timing, and troubleshooting ignition faults.

Starting Charging System:

Battery, starter motor, alternator, and related circuitry.

Automatic Transmission:

Service, repair, overhaul, fluid specifications, and troubleshooting for automatic transmissions.

Manual Transmission:

Service, repair, clutch replacement, fluid specifications, and troubleshooting for manual transmissions.

Drive Shaft Transfer Case:

Coverage for drive shafts, propeller shafts, and transfer case components (if applicable).

Axles Differential:

Front and rear axles, differential service, fluid types, and repair procedures.

Suspension System:

Front and rear suspension components, alignment procedures, shock absorbers, struts, and bushings.

Wheel Tire System:

Tire specifications, rotation, balancing, wheel bearing replacement, and bolt patterns.

Brake System:

Brake pad and rotor replacement, brake fluid, bleeding procedures, ABS system diagnostics, and caliper repair.

Parking Brake:

Service and adjustment of the parking brake system.

Steering System:

Power steering system components, fluid types, rack and pinion repair, and steering column service.

Air Conditioning HVAC:

AC system recharge, component replacement, compressor service, heater core, and blower motor.

Restraint System Srs:

Airbag system components, seat belt service, and SRS warning light troubleshooting.

Seat Belts:

Detailed information on seat belt inspection and replacement.

Engine Immobilizer:

Information related to the engine immobilizer system and its function.

Cruise Control:

Troubleshooting and repair of the cruise control system.

Wiper Washer System:

Service and repair of windshield wipers and washer fluid systems.

Door Locks:

Service and repair of door lock mechanisms and central locking systems.

Instrument Panel Gauges:

Troubleshooting and repair of dashboard instruments and warning lights.

Audio Visual Systems:

Information on factory audio and visual components.

Horn:

Service and repair of the vehicle's horn system.

Glass Mirrors:

Windshield, mirrors, and glass replacement procedures.

Body Exterior:

Exterior panel repair, trim, bumpers, and hardware.

Body Interior:

Interior trim panels, seating, carpeting, and headliner service.

Electrical System:

Comprehensive electrical schematics, component testing, and troubleshooting for all vehicle systems.

Multiplex Can Communication:

Diagnostics and understanding of multiplex communication networks (CAN bus) for modules.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and general inspections.

Troubleshooting Diagnostics:

Step-by-step guidance for diagnosing common and complex vehicle issues across all systems.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, and brake system repairs.

Minor Repairs:

Headlight replacement, wiper blade service, battery installation, and minor electrical fixes.

Component Removal Installation:

Detailed instructions for removing and installing virtually every component of the vehicle.

Electrical Troubleshooting:

Includes detailed wiring diagrams, pinouts, component testing, and diagnostic flowcharts.

Technical Depth

Diagnostic Capability:

Advanced diagnostics, including specific troubleshooting trees for various fault codes and symptoms.

Rebuild Procedures:

Complete rebuild procedures for major components like engines and transmissions, with detailed tolerances and specifications.

Illustration Quality:

Hundreds of high-quality photos, illustrations, and drawings to guide procedures.

Special Tools:

Identification of any special tools or equipment required for specific repairs.

📊 Manual Specifications

File Format

File Format:

Compatibility:

All PC based Windows operating systems, Mac, and Linux.

Print Quality

Printability:

Yes, all pages are printable.

Document Quality:

High-resolution, suitable for professional printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery Method

Delivery Method:

Instant High-Speed Download

Software Requirements

Software Requirements:

WinZip (for extraction) & Adobe PDF Reader.

⚙️ Engine Specifications

Primary Engine

Available Engines 2002-2004:

Typically included the 2.0L Duratec (I4) and 2.3L Duratec (I4). Some markets may have offered a 3.0L Vulcan (V6) or Duratec (V6).

Performance

Engine Displacement Options:

2.0 Liters, 2.3 Liters (potentially 3.0 Liters)

Fuel System

Fuel Delivery System:

Electronic Fuel Injection (EFI)

🔧 Transmission

Standard

Standard Transmission Type:

Often a 5-speed manual transmission or a 4-speed automatic transmission, depending on engine and trim.

Optional

Optional Transmission Type:

4-speed automatic transmission (if manual was standard, or vice versa).

Features

Transmission Fluid Type:

Refer to manual for specific Automatic Transmission Fluid (ATF) type (e.g., MERCON V is common for Ford automatics of this era).

📐 Dimensions

Exterior

Body Style:

4-door Sedan

Wheelbase:

Approximately 104.1 inches (2644 mm)

Length:

Approximately 185.7 inches (4717 mm)

Width:

Approximately 70.1 inches (1781 mm)

Height:

Approximately 57.5 inches (1461 mm)

Weights

Curb Weight:

Varies by engine and equipment, typically around 3000-3300 lbs (1361-1497 kg).

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

Likely received 4 or 5 stars for frontal impact in its production era (refer to specific NHTSA data if available).

Active Features

Anti Lock Brakes:

Standard or optional Anti-lock Braking System (ABS) across trim levels.

Traction Control:

Optional Traction Control System (TCS) may be available.

Passive Features

Airbags:

Front airbags standard; side airbags may be optional.

💡 Technology Features

Infotainment

Infotainment System:

Base models would have a basic AM/FM/CD player. Higher trims could offer premium audio systems and potentially a rudimentary navigation system or touchscreen interface, though less common in the early 2000s.

Driver Assistance

Driver Assistance Features:

Limited driver assistance features typical for the era; focus would be on safety systems like ABS and airbags.

Connectivity

Connectivity Options:

May include steering wheel mounted audio controls, power outlets. Bluetooth was not standard in this era.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (consult manual for specific recommendation).

Transmission Fluid Change Interval:

Often recommended around 30,000-60,000 miles (48,000-97,000 km) for automatic transmissions, but varies significantly with usage.

Fluid Specifications

Engine Oil Specification:

Likely SAE 5W-30 or 5W-20 synthetic blend or full synthetic oil, meeting Ford specifications (e.g., WSS-M2C153-H).

Coolant Specification:

Typically a 50/50 mix of distilled water and Ford Premium Engine Coolant (often orange) or an equivalent Asian vehicle coolant (e.g., G-05).

Known Issues

Common Fusion Issues:

Potential issues might include AC system leaks, ignition coil failures, suspension component wear (bushings, struts), and occasional transmission solenoid issues. Detailed troubleshooting is in the manual.

📚 Vehicle History

Brand Heritage

Ford Sedan Segment:

Ford has a long history of producing popular mid-size sedans, catering to a wide range of consumers.

Model Evolution

First Generation Fusion:

The 2002-2004 models represent the first generation of the Ford Fusion, which was launched globally as a successor to models like the Ford Mondeo in many markets.

Production

Manufacturing Location:

Primarily manufactured in North America (e.g., Hermosillo, Mexico) and Europe (as Ford Mondeo).

🏆 Awards & Recognition

Recognitions

Initial Reception:

The Ford Fusion (and its Mondeo counterpart) was generally well-received for its styling, handling, and value proposition in the competitive mid-size sedan market.