Chrysler Neon 2002-2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Neon Generation: Second Generation (PL) Model Years Covered: 2002, 2003, 2004, 2005 Vehicle Type: Compact Car 👋 Introduction Market Position Target Audience: Chrysler...

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标签: 2002 2003 2004 2005 Car Cars Chrysler Neon

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Generation:

Second Generation (PL)

Model Years Covered:

2002, 2003, 2004, 2005

Vehicle Type:

Compact Car

👋 Introduction

Market Position

Target Audience:

Chrysler Neon owners, DIY enthusiasts, professional technicians

Competitive Analysis

Value Proposition:

Saves significant labor costs ($50-$60 per hour) by enabling self-servicing.

Key Features

Key Advantage:

Provides factory-trained technician knowledge for accurate maintenance and repair.

Information Access:

Easy navigation with numbered table of contents and search functionality.

Documentation Type:

Official, complete factory documentation

📋 Manual Details

Coverage Areas

All Styles Covered:

Page Count

Estimated Page Count:

Hundreds of pages

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

General Maintenance:

Troubleshooting:

Engine Service Repair:

Transmission Service Repair:

Brake System:

Wiring Diagram:

Electrical System:

Suspension:

Periodic Lubrication:

Steering:

Cooling System:

Fuel Injection Fuel System:

Emission System:

Heater Air Conditional:

Engine Control System:

Chassis Body:

Restraint System:

Interior:

Differential Drive:

Axle:

Procedures Included

Maintenance Procedures:

Repair Procedures:

Rebuilding Procedures:

Refurbishing Procedures:

Restoration Procedures:

Diagnostic Procedures:

Technical Depth

Depth:

Complete Factory Level Diagnostics and Repair

Guidance Quality:

Step-by-step, detailed instructions

Illustrations:

Includes all necessary illustrations, diagrams, and photos

Troubleshooting Guide:

Advanced troubleshooting included

Information Source:

Actual Genuine Factory Manuals

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows and Mac OS

Print Quality

Printability:

Fully Printable (individual pages or entire manual)

Resolution:

High Resolution

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Options Common:

2.0L SOHC I4 (Naturally Aspirated), 2.0L DOHC I4 (Naturally Aspirated & Turbocharged - SRT-4)

Performance

Typical Horsepower Range:

132 hp to 150 hp (non-SRT-4), 230 hp (SRT-4)

Typical Torque Range:

130 lb-ft to 145 lb-ft (non-SRT-4), 235 lb-ft (SRT-4)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual

Optional

Optional Transmission:

4-Speed Automatic

Features

Transmission Coverage:

Service and repair procedures for both manual and automatic transmissions.

📐 Dimensions

Exterior

Body Styles:

2-door Coupe, 4-door Sedan

Weights

Curb Weight Range:

Approx. 2,700 - 2,900 lbs (varies by trim and powertrain)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (for sedan)

NHTSA Frontal Impact Passenger:

Good (for sedan)

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) - available on some trims, Traction Control (available on some trims)

Passive Features

Passive Safety Features:

Front airbags, Side-impact airbags (available on some trims), Crumple zones

Restraint System Coverage

Restraint System Details:

Comprehensive coverage of airbags, seatbelts, and related components.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio with CD player or cassette player, optional premium audio systems.

Driver Assistance

Driver Assistance Features:

Limited by modern standards; primarily focused on active safety systems like ABS.

Connectivity

Connectivity Features:

Basic; no integrated Bluetooth or advanced smartphone connectivity typical of later models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-7,500 miles or 6-12 months (refer to manual for specific engine/oil type)

Transmission Fluid Change Interval:

Consult manual; often around 60,000-100,000 miles or based on driving conditions.

Fluid Specifications

Engine Oil Specification:

Typically SAE 5W-30, API Certified (refer to manual for specific viscosity and certification)

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) - typically pink or orange

Automatic Transmission Fluid:

Chrysler ATF+4 (Mopar)

Brake Fluid Type:

DOT 3

Known Issues

Common Issues Listed In Manual:

Potential for head gasket leaks, oil leaks (valve cover, oil pan), front suspension wear (ball joints, tie rods), AC compressor issues, catalytic converter failure.

📚 Vehicle History

Brand Heritage

Manufacturer:

Chrysler (DaimlerChrysler era)

Model Evolution

Second Gen Changes:

Updated styling, improved interior, revised powertrains, introduction of the high-performance SRT-4 variant in 2003.

Production

Production Plants:

Belvidere Assembly Plant, Illinois, USA

🏆 Awards & Recognition

Recognitions

Recognition Examples:

The Neon, particularly in its later generations and SRT-4 guise, received some positive reviews for its value and performance, especially the SRT-4 as a performance bargain.