Positioning:
Essential repair and service guide for owners and mechanics of the 2002-2005 Chrysler Neon.
Value Proposition:
Provides factory-level repair information at a fraction of the cost of dealership services or physical manuals.
Features:
Comprehensive coverage, detailed illustrations, step-by-step instructions, electrical system diagnostics with wiring diagrams, printable format.
General Maintenance:
Included
Troubleshooting:
Included
Engine Service Repair:
Included
Transmission Service Repair:
Included
Wiring Diagrams:
Included
Electrical System:
Included
Periodic Lubrication:
Included
Emission System:
Included
Heater Air Conditioning:
Included
Engine Control System:
Included
Restraint System:
Included
Differential Drive:
Included
Repair Procedures:
Step-by-step instructions based on complete disassembly
Diagnostic Procedures:
Troubleshooting and electrical service procedures combined with detailed wiring diagrams
Depth:
Full professional quality in-depth, suitable for do-it-yourselfers and experienced mechanics
Type And Quantity:
Hundreds of photos and illustrations, including enlarged inset views
Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings
Engine Removal Installation:
Detailed steps for removing and installing the engine and its components.
Transmission Overhaul:
Procedures for manual and automatic transmission servicing, repair, and overhaul.
Brake System Service:
Information on brake pad replacement, rotor resurfacing/replacement, caliper service, and bleeding the brake system.
Suspension Component Replacement:
Guidance on replacing struts, shocks, control arms, ball joints, and tie rod ends.
Electrical Component Testing:
Diagnostic steps for alternators, starters, ignition systems, lighting, and accessories.
Climate Control Repair:
Troubleshooting and repair of the heating, ventilation, and air conditioning (HVAC) system.
Fuel System Diagnostics:
Procedures for testing fuel injectors, fuel pump, fuel pressure, and emissions control systems.
Body And Interior Repair:
Information on interior trim removal, body panel adjustments, and repair of exterior components.
Engine Type:
Inline 4-Cylinder (SOHC and DOHC variants likely covered based on model years)
Typical Horsepower:
Approx. 132 hp (16V SOHC) to 150 hp (16V DOHC High Output) - specific data detailed in manual
Typical Torque:
Approx. 130 lb-ft (16V SOHC) to 148 lb-ft (16V DOHC High Output) - specific data detailed in manual
Fuel Delivery:
Fuel Injection (likely Multi-Port Fuel Injection - MPFI)
ECM:
Engine Control Module (ECM) operation and diagnostics covered in Engine Control System section
NHTSA Front Impact:
Good (for driver and passenger in frontal impact - 2002 model year, specifics for other years in manual)
IIHS Side Impact:
Acceptable (for passenger in side impact - 2002 model year, specifics for other years in manual)
ABS:
Available (Anti-lock Braking System)
Airbags:
Standard front airbags, optional side airbags
Oil Change Interval:
Typically every 7,500 miles or 6 months, but consult manual for specific engine oil type and recommended intervals.
Tire Rotation Interval:
Generally recommended every 7,500 miles
Engine Oil Type:
SAE 5W-30 (API certified) recommended for most conditions; consult manual for specific ambient temperature requirements and capacities.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze or equivalent (typically a 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 brake fluid
Common Problems:
Coil-on-plug ignition system failures, oil leaks (valve cover, oil pan), power steering pump issues, occasional transmission synchro wear (manual), ABS sensor failures.
Brand:
Chrysler, a marque of Stellantis (formerly Fiat Chrysler Automobiles, DaimlerChrysler, and Chrysler Corporation).
Second Generation:
The PL Neon was the second generation, introduced for the 2000 model year and received styling updates and revised powertrains for the 2003 model year, continuing through 2005.
Manufacturing Location:
Belvidere, Illinois, USA
