🏷️ Basic Information

Make:

Dodge

Model:

SX 2.0

Model Years Covered:

2002, 2003, 2004, 2005

Chassis Code:

GS (based on Mitsubishi Lancer C10 platform)

👋 Introduction

Positioning:

Designed for owners and independent repair shops seeking genuine factory repair information.

Competitor Comparison:

Distinguished from third-party or Haynes-style manuals by its official factory origin, ensuring accuracy and completeness.

Features:

Hundreds of pages, detailed illustrations, diagrams, photos, troubleshooting guides, printable format, searchable text.

📋 Manual Details

Overall Coverage:

Complete factory service and repair

Estimated Pages:

Hundreds of pages (specific count not provided, but implied to be comprehensive)

Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Service Repair:

Detailed diagnosis, overhaul, and repair procedures for the 2.0L engine.

Transmission Service Repair:

Coverage for both manual and automatic transmissions, including removal, installation, and internal repair.

Brake System:

Comprehensive information on hydraulic systems, ABS, disc/drum components, and service.

Wiring Diagrams:

Detailed electrical wiring schematics for all vehicle systems.

Electrical System:

Diagnosis and repair of all electrical components and circuits.

Suspension:

Front and rear suspension components, alignment, and repair procedures.

Steering:

Power steering system, steering column, and wheel assembly service.

Cooling System:

Radiator, fans, thermostat, coolant types, and troubleshooting.

Fuel Injection Fuel System:

Fuel pump, injectors, pressure regulation, and evaporative emission control.

Emission System:

Catalytic converter, oxygen sensors, EGR system, and emission control diagnostics.

Heater Air Conditioner:

HVAC system diagnosis, refrigerant handling, and component repair.

Engine Control System:

ECU/PCM operation, sensor inputs, diagnostic trouble codes (DTCs).

Chassis Body:

Body panel repair, frame components, and structural elements.

Restraint System:

Airbag system diagnosis and repair, seat belt mechanisms.

Interior:

Trim removal, dashboard components, and interior fittings.

Differential Drive:

Front differential service and repair.

Axle:

Front axle and CV joint service.

General Maintenance:

Routine checks, fluid changes, filter replacements, and inspections.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems.

Periodic Lubrication:

Recommended lubrication points and schedules.

Repair Procedures:

Step-by-step repair instructions for all major vehicle systems.

Diagnostic Procedures:

Advanced troubleshooting guides for identifying and resolving issues.

Maintenance Procedures:

Scheduled maintenance tasks and best practices.

Rebuilding Procedures:

Comprehensive procedures for engine, transmission, and component rebuilds.

Depth:

Factory-level technical information for professional technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format:

PDF

Printability:

Fully printable without restriction, allowing users to print individual pages or the entire manual.

Binding:

N/A (Digital Download - Printable)

Paper Type:

N/A (Digital Download - Printable)

⚙️ Engine Specifications

Engine Type:

2.0L Inline 4-Cylinder (likely based on Mitsubishi 4G63 or similar platform)

Horsepower Range:

Approx. 125-135 hp (specific output may vary slightly by year/market)

Torque Range:

Approx. 130-140 lb-ft (specific output may vary slightly by year/market)

Fuel Delivery:

Multi-point Fuel Injection (MPI)

🔧 Transmission

Standard Transmission:

5-speed Manual Transmission

Optional Transmission:

4-speed Automatic Transmission

Transmission Features:

The manual covers both transmission types, offering detailed repair and maintenance for each.

📐 Dimensions

Body Style:

Compact Sedan / Hatchback (SX 2.0 was primarily a sedan in North America, but platform shared with hatchback Lancer variants)

Curb Weight Range:

Approximately 2,800 - 3,000 lbs (dependent on trim and transmission)

🛡️ Safety Features

Crash Test Performance:

Refer to NHTSA or IIHS for specific model year ratings. The manual will provide component-level safety information for restraint systems.

Passive Safety Features:

Driver and passenger front airbags, possibly side airbags in later models or higher trims.

Active Safety Features:

Anti-lock Braking System (ABS) available on some trims.

💡 Technology Features

Infotainment Features:

Basic AM/FM/CD audio system, potentially with cassette tape. Analog climate controls. The manual covers the electrical system related to these components.

Driver Assistance Systems:

Limited to ABS (optional) and standard safety features. No advanced driver-assistance systems.

Connectivity Options:

No modern connectivity features like Bluetooth or USB; manual covers basic radio and speaker wiring.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type. Refer to manual for exact specification.

Engine Tune Up Interval:

Spark plugs, filters, and other ignition components typically at 30,000-60,000 mile intervals.

Engine Oil Type:

Likely 5W-30 or 5W-20 synthetic blend or full synthetic. Refer to manual for precise API and viscosity grades.

Coolant Type:

Ethylene glycol based coolant, typically a blend of HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology). Consult manual for specific Mopar or equivalent specification.

Transmission Fluid Type Automatic:

Likely ATF SP-III or equivalent for the 4-speed automatic. Refer to manual for exact specification.

Transmission Fluid Type Manual:

Gear oil, likely GL-4 specification. Refer to manual for exact specification and viscosity.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Refer to manual for specific requirement.

Common Wear Items:

Potential for worn suspension components (bushings, ball joints), catalytic converter issues, and minor electrical gremlins common in older vehicles.

Engine Quirks:

The 4G63 derived engine is generally robust, but requires proper maintenance. Oil leaks or minor cooling system issues could arise with age.

📚 Vehicle History

Dodge Brand Focus:

Dodge positioned the SX 2.0 as an affordable, stylish compact vehicle, often a rebadged Mitsubishi product.

Model Lineage:

The Dodge SX 2.0 was based on the Mitsubishi Lancer platform. It represented a segment of Dodge's compact offerings in the early 2000s.

Manufacturing Origin:

As a rebadged Mitsubishi, production was likely in Japan or other global Mitsubishi assembly plants.

🏆 Awards & Recognition

Industry Awards:

The SX 2.0 was typically positioned as an economy vehicle and did not receive significant mainstream automotive awards. Its value was in its affordability.