Target Audience:
Budget-conscious consumers, first-time car buyers, small families
Key Competitors:
Ford Focus, Honda Civic (older generations), Toyota Corolla (older generations), Hyundai Accent, Kia Rio, Nissan Sentra (older generations)
Vehicle Attributes:
Affordable price, fuel efficiency, compact size for urban driving, simple mechanicals
Manual Value Proposition:
Empowers owners and independent mechanics with factory-level diagnostic and repair knowledge, reducing reliance on dealerships and potentially costly repairs.
Primary Coverage:
North America (Chevrolet branding)
Secondary Coverage:
Global (Daewoo/Suzuki branding variations)
Estimated Page Count:
Hundreds (as stated, actual may vary but implies comprehensive)
Type:
Factory Service Manual / Workshop Manual
Powertrain:
Engine mechanical, engine management, fuel system, cooling system, exhaust system, transmission (manual & automatic)
Chassis:
Suspension (front & rear), steering, brakes (front & rear disc/drum), wheels & tires
Electrical:
Wiring diagrams, lighting, instrumentation, body control modules, power windows, locks, mirrors, audio system, starting & charging system
Body:
Body panels, doors, glass, interior trim, bumpers, HVAC (Heating, Ventilation, Air Conditioning)
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks & changes, tune-ups
Repair:
Engine overhaul, transmission repair, brake component replacement, suspension linkage replacement, electrical component diagnosis & repair
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides
Technical Data:
Torque specifications, clearances, diagnostic parameters, wiring schematics
Depth:
Comprehensive (covers all repair, servicing, and troubleshooting)
Diagrams:
Detailed photos & exploded diagrams
Engine Code:
Z16SE (common in this era, though others may exist)
Engine Type:
Inline 4-cylinder, DOHC
Displacement:
1.6 Liters (1598 cc)
Bore X Stroke:
Approx. 79.0 mm x 81.5 mm (typical for this displacement)
Horsepower:
Approximately 103 hp @ 6000 rpm (may vary slightly by market/tune)
Torque:
Approximately 107 lb-ft @ 3200 rpm (may vary slightly)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
ECU Type:
Engine Control Unit (ECU) with OBD-II diagnostics
Coolant Type:
Ethylene Glycol based antifreeze (typically 50/50 mix)
Oil Viscosity:
SAE 5W-30 or 10W-30 (refer to manual for specific conditions)
Oil Capacity:
Approx. 3.8 Liters (4.0 US Quarts) with filter change
Transmission Type:
5-speed Manual Transmission (M/T)
Transmission Type:
4-speed Automatic Transmission (A/T)
Clutch Type:
Hydraulic Actuated Dry Single Plate Clutch (for M/T)
Manual Fluid:
API GL-4, SAE 75W-85 or 75W-90 Gear Oil (verify with manual)
Automatic Fluid:
Dexron III (or equivalent DEXRON-VI) ATF
Manual Capacity:
Approx. 1.8 Liters (verify with manual)
Automatic Capacity:
Approx. 5.5 Liters (verify with manual)
Length:
Approx. 3895 mm (153.3 inches)
Width:
Approx. 1670 mm (65.7 inches)
Height:
Approx. 1500 mm (59.1 inches)
Wheelbase:
Approx. 2480 mm (97.6 inches)
Curb Weight:
Approx. 1050 kg (2315 lbs) - varies by trim/options
NHTSA Front Impact:
Likely 4-star rating (based on similar vehicles of the era, but specific rating needs manual verification)
IIHS Side Impact:
Varies by year and specific crash test, generally acceptable for its class
ABS:
Available (often optional on lower trims)
Traction Control:
Less common, potentially optional or unavailable
Airbags:
Frontal airbags standard, side airbags often optional
Seatbelts:
3-point seatbelts with pretensioners (front)
Oil Change Interval:
Every 7,500 miles or 6 months (typical, consult manual for specific conditions)
Air Filter Replacement:
Every 30,000 miles or as needed
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type, consult manual)
Timing Belt Replacement:
N/A (typically uses a timing chain for this engine)
Brake Fluid:
DOT 3 or DOT 4 (check manual for exact specification)
Power Steering Fluid:
GM Power Steering Fluid or equivalent (check manual)
Coolant Capacity:
Approx. 4.5 Liters (verify with manual)
Engine Performance:
Occasional rough idle, potential for carbon buildup on intake valves
Electrical:
Faulty window regulators, alternator issues, dashboard warning light illumination (various causes)
Suspension Steering:
Wear in ball joints, tie rod ends, and bushings leading to clunking noises or steering play
Transmission:
Automatic transmission harsh shifting or delayed engagement (fluid and filter changes often help)
Parent Company:
General Motors (GM)
Platform:
GM T-platform (shared with Daewoo Kalos/Gentran, Suzuki Swift+)
Design Origin:
Designed by Italdesign Giugiaro, originally for Daewoo
Manufacturing Location:
South Korea (primarily Daewoo's Changwon plant)
Production Run:
2002-2011 (globally, with updates)
