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CHEVY AVEO 2002-2006 Factory Repair Service Workshop Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Product Name: CHEVY AVEO 2002-2006 Factory Repair Service Workshop Manual Product Description: OFFICIAL FACTORY SERVICE REPAIR WORKSHOP MANUAL FOR US/CANADA MODEL Codes...
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类型: Car
厂商:
斯库: 421001
CHEVY AVEO 2002-2006 Factory Repair Service Workshop Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Aveo
Product Name:
CHEVY AVEO 2002-2006 Factory Repair Service Workshop Manual
Product Description:
OFFICIAL FACTORY SERVICE REPAIR WORKSHOP MANUAL FOR US/CANADA MODEL
Codes
Engine Code General:
Likely 1.6L (L98) and 1.5L (Z15) DOHC inline-4 gasoline engines, depending on market and specific model year.
Chassis Code General:
T200 (for the first generation, which includes these years)
👋 Introduction
Market Position
Segment:
Subcompact car, known for affordability and efficiency.
Competitive Analysis
Key Competitors:
Ford Focus, Honda Civic, Toyota Corolla, Nissan Sentra, Hyundai Accent.
Key Features
Value Proposition:
Offered a practical and economical transportation solution, often appealing to first-time car buyers or those seeking low running costs.
Manual Advantage:
Provides factory-level diagnostic and repair information, crucial for maintaining the vehicle effectively.
📋 Manual Details
Coverage Areas
Market Coverage:
United States and Canada
Page Count
Estimated Page Count:
Thousands of pages, typical for a comprehensive factory service manual.
Manual Type
Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, component testing, diagnostics, disassembly, and reassembly for gasoline engines.
Emission Control:
Diagnosis and repair of emissions systems, including EGR, EVAP, and catalytic converter related components and codes.
Fuel Systems:
Fuel injection system diagnostics, fuel pump, injectors, pressure regulator, fuel tank, and lines.
Cooling Systems:
Radiator, coolant hoses, thermostat, water pump, cooling fan, and system flushing and filling procedures.
Lubrication:
Oil pump, oil filter, oil pan, lubrication passages, and oil pressure testing.
Ignition:
Spark plugs, ignition coils, timing, and related sensors.
Starter:
Starter motor diagnosis, testing, and replacement.
Charging System:
Alternator, battery, voltage regulator, and wiring diagnostics.
Clutch:
Clutch disc, pressure plate, release bearing, hydraulic system, and adjustment procedures.
Manual Transmission:
Transmission disassembly, assembly, internal component replacement, fluid type, and capacity.
Automatic Transmission:
ATF type, capacity, diagnostic procedures, and component replacement.
Suspension And Axle:
Front and rear suspension components, struts, shocks, control arms, wheel bearings, and alignment specifications.
Brake:
Brake pad/shoe replacement, rotor/drum service, hydraulic system (master cylinder, calipers, lines), parking brake, and ABS system diagnostics.
Steering:
Power steering system, rack and pinion, tie rods, steering column, and alignment.
Restraint System:
Airbag system components, seatbelts, SRS module, and diagnostic procedures.
Body Electrical:
Lighting, power windows, door locks, wipers, horns, and interior/exterior lighting circuits.
Body:
Body panel removal/installation, door mechanisms, glass replacement, and basic bodywork procedures.
Air Conditioning:
AC system components, refrigerant, charging, leak detection, and component diagnostics.
Electrical Wiring Manual:
Comprehensive wiring diagrams for all vehicle systems, including connector pinouts and wire colors.
Procedures Included
Maintenance:
Routine scheduled maintenance, fluid changes, filter replacements, inspections.
Diagnostics:
System-by-system diagnostic strategies, common fault codes, and troubleshooting trees.
Repair Procedures:
Step-by-step instructions for virtually all repair tasks, from minor adjustments to major component overhauls.
Technical Specifications:
Precise measurements, torque values, clearances, and tolerances for all components.
Technical Depth
Depth:
Covers everything from basic preventative maintenance and troubleshooting to complete engine, transmission, and chassis overhauls.
📊 Manual Specifications
File Format
Compatibility:
Win95/98/ME/XP/vista/7/8/8.1/10/Linux/MAC/IOS/Android
Searchability:
Likely fully searchable text within the PDF for quick information retrieval.
Printability:
Designed to be printable for users who prefer physical copies or specific sections.
Print Quality
Illustration Clarity:
Detailed illustrations and diagrams are a key feature, ensuring clarity in repair procedures.
Binding Type
Delivery Format:
Digital (PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
1.6L DOHC Inline-4 (primarily for North American models)
Engine Displacement 1:
1598 cc
Horsepower 1 Approx:
~103 hp @ 6000 rpm
Torque 1 Approx:
~107 lb-ft @ 4000 rpm
Secondary Engine
Engine Type 2:
1.5L DOHC Inline-4 (may be present in some earlier or specific configurations)
Engine Displacement 2:
1498 cc
Horsepower 2 Approx:
~95-100 hp
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Transmission Fluid Spec Auto:
Dexron-III compatible ATF (or equivalent GM specification, refer to manual for exact part number/spec).
Transmission Fluid Spec Manual:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Weights
Curb Weight Approx:
2300 - 2500 lbs (depending on body style and transmission)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver Approx:
Likely 4 stars for driver in frontal impact, but specific ratings vary and should be verified.
NHTSA Frontal Impact Passenger Approx:
Likely 4 stars for passenger in frontal impact, but specific ratings vary and should be verified.
Active Features
ABS:
Available ABS on some trims/options.
Passive Features
Airbags:
Front airbags standard, optional side airbags on some models.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player with available auxiliary input (depending on trim).
Driver Assistance
Cruise Control:
Available on higher trims.
Connectivity
Auxiliary Input:
Available on select audio systems for connecting external music devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact recommendation).
Engine Coolant Flush Interval:
Every 30,000-60,000 miles or 2-4 years, using the specified coolant type (refer to manual).
Spark Plug Replacement Interval:
Around 60,000-100,000 miles for iridium or platinum plugs, depending on type installed (refer to manual).
Timing Belt Replacement Interval:
This engine typically uses a timing *chain*, which is generally designed for the life of the engine, but the manual will confirm and detail any maintenance if applicable.
Fluid Specifications
Engine Oil Spec:
API SL or higher, SAE 5W-30 viscosity recommended for most conditions (verify with manual for exact spec and capacity).
Brake Fluid Spec:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Common Problem 1:
Ignition coil failure leading to misfires and check engine lights.
Common Problem 2:
Front strut or shock absorber wear, leading to poor ride quality and handling.
Common Problem 3:
Catalytic converter issues or premature failure due to engine running problems.
Common Problem 4:
Power steering pump leaks or whining noises.
Common Problem 5:
Door lock actuator failure.
Common Problem 6:
Check Engine Light due to various sensor issues (e.g., O2 sensors, MAF sensor).
📚 Vehicle History
Brand Heritage
Manufacturer:
Chevrolet (General Motors)
Model Evolution
Generation Code:
T200 (first generation for this period)
Production
Production Years Covered:
2002, 2003, 2004, 2005, 2006
Manufacturing Origin:
Initially designed and often built by Daewoo (GM Korea) and sold globally under various GM brands, including Chevrolet.
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