Segment:
Compact SUV, positioned as a capable and rugged off-road oriented vehicle within the Jeep lineup.
Key Competitors:
Ford Escape, Chevrolet Equinox, Toyota RAV4, Honda CR-V, Nissan Xterra.
Off Road Capability:
Known for its Selec-Trac NV242 transfer case (optional) and robust chassis, offering superior off-road performance compared to many competitors.
Styling:
Distinctive Jeep styling with a boxy, utilitarian aesthetic.
Utility:
Practical for daily use and weekend adventures, offering decent cargo space and towing capability.
Powertrain:
Engine (all variants), Transmission (automatic and manual), Drivetrain (4WD systems, differentials, axles).
Chassis:
Suspension (front and rear), Steering system, Brake system (front and rear, ABS).
Electrical:
Body control module, Powertrain control module, Lighting, Instrumentation, Audio systems, HVAC controls, Wiring diagrams.
Body And Frame:
Exterior body panels, Interior trim, Glass and seals, Doors, Hood, Liftgate, Frame repair.
Routine Maintenance:
Oil changes, fluid checks and changes, filter replacements, tire rotations, tune-ups.
Component Repair And Replacement:
Engine assembly/disassembly, transmission overhaul, brake pad/rotor replacement, suspension component replacement, electrical component diagnostics and repair.
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation, symptom-based troubleshooting guides.
Specifications And Data:
Torque specifications, fluid capacities and types, electrical resistance values, diagnostic data.
Diagnostic Capabilities:
Detailed diagnostic strategies, including use of scan tools, symptom analysis, and component testing.
Repair Procedures:
Step-by-step instructions with accompanying diagrams and illustrations for most repair tasks.
Technical Service Bulletins (Tsbs):
Likely to include relevant TSBs that address known issues and provide updated repair procedures or solutions.
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing for quick finding of specific topics.
Printability:
Printable pages for workshop use.
Image Resolution:
High resolution for clear diagrams and illustrations.
Binding:
N/A (Digital Format)
Paper:
N/A (Digital Format)
Engine Code Gas:
2.4L PowerTech (ED3) I4
Engine Displacement Gas:
2429 cc
Engine Power Gas:
150 hp @ 5800 rpm
Engine Torque Gas:
169 lb-ft @ 4000 rpm
Engine Code Gas V6:
3.7L PowerTech V6 (EWG)
Engine Displacement Gas V6:
3701 cc
Engine Power Gas V6:
205 hp @ 5800 rpm (2002-2004), 215 hp @ 5800 rpm (2005-2006)
Engine Torque Gas V6:
235 lb-ft @ 4000 rpm (2002-2004), 240 lb-ft @ 4000 rpm (2005-2006)
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
ECU:
Vehicle-specific Powertrain Control Module (PCM)
Type I4:
5-Speed Manual Transmission (NV1500)
Type V6:
4-Speed Automatic Transmission (42RLE)
Available Systems:
Command-Trac NV241G (Part-time 4WD), Selec-Trac NV242 (Full-time 4WD with 2WD mode).
Automatic Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
Manual Fluid Type:
API GL-5 SAE 75W-90 Gear Oil
Wheelbase:
104.1 inches (2644 mm)
Length:
171.5 inches (4356 mm)
Width:
71.7 inches (1821 mm)
Height:
67.4 inches (1712 mm)
Curb Weight I4:
Approx. 3,600 lbs (1633 kg)
Curb Weight V6:
Approx. 3,800 lbs (1724 kg)
Towing Capacity:
Up to 3,500 lbs (1588 kg) with V6 engine and towing package.
Cargo Volume Behind Rear Seat:
Approx. 31.0 cu ft (878 liters)
Cargo Volume With Rear Seat Folded:
Approx. 66.5 cu ft (1883 liters)
NHTSA Front Driver Side:
★★★★☆ (4/5 Stars)
NHTSA Front Passenger Side:
★★★★☆ (4/5 Stars)
NHTSA Side Driver Front:
★★★★★ (5/5 Stars)
NHTSA Side Passenger Front:
★★★★★ (5/5 Stars)
NHTSA Side Rear Passenger:
★★★★☆ (4/5 Stars)
IIHS Driver Side Impact:
Good
IIHS Side Impact:
Acceptable
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
Three-point seat belts with pretensioners for all occupants
Audio System Options:
Various options including AM/FM stereo, CD player, and premium Infinity sound systems were available.
Navigation:
Optional factory navigation system available on select higher trims.
Cruise Control:
Standard on most trims.
Power Windows:
Available, power locks, and power mirrors on most trims.
Remote Keyless Entry:
Available on select trims.
Oil Change Interval Severe:
Every 3,000 miles (4,800 km) or 3 months
Oil Change Interval Normal:
Every 5,000 miles (8,000 km) or 6 months
Tire Rotation Interval:
Every 5,000 miles (8,000 km)
Engine Coolant Change:
Every 30,000 miles (48,000 km) or 3 years
Engine Oil Viscosity:
SAE 5W-30 (for most conditions)
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter for 2.4L I4; 5.0 US quarts (4.7 L) with filter for 3.7L V6
Power Steering Fluid:
Chrysler Power Steering Fluid (MS-5901) or Dexron III/Mercon equivalent
Transmission Cooler Lines:
Corrosion and leakage of transmission cooler lines can lead to transmission fluid loss and overheating. Replacement recommended.
Front Suspension Components:
Wear on ball joints, control arm bushings, and sway bar links can lead to noise and steering issues, particularly with higher mileage or off-road use.
Crankshaft Position Sensor:
Failure of the crankshaft position sensor can cause stalling and no-start conditions.
Radiator Fan Clutch:
The fan clutch can fail, leading to poor engine cooling, especially at low speeds or idle.
Rear Differential Seals:
Leaking rear differential axle seals can occur.
Jeep Legacy:
Jeep, a brand with a storied history in off-road vehicles, is known for its ruggedness and capability.
Kj Introduction:
The KJ Liberty replaced the Cherokee (XJ) in North America and was built on Chrysler's KJ platform.
Facelift:
A minor facelift occurred for the 2005 model year, featuring revised front and rear fascias, updated interior trim, and minor powertrain tweaks.
Manufacturing Location:
Toledo, Ohio, USA
Production Years:
2002-2007 (KJ platform, 2006 is the final year covered by this manual).
