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Suzuki Aerio 2002-2007 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Aerio Year: 2002-2007 👋 Introduction Market Position Target Audience: Suzuki Aerio owners, independent repair shops, DIY mechanics. Competitive Analysis Value Proposition: Provides professional-level...
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类型: Car
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Suzuki Aerio 2002-2007 Full Service & Repair ManualSuzuki Aerio 2002-2007 Full Service & Repair ManualSuzuki Aerio 2002-2007 Full Service & Repair ManualSuzuki Aerio 2002-2007 Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Aerio
Year:
2002-2007
👋 Introduction
Market Position
Target Audience:
Suzuki Aerio owners, independent repair shops, DIY mechanics.
Competitive Analysis
Value Proposition:
Provides professional-level repair and maintenance information at a fraction of the cost of dealer service.
Key Features
Completeness:
Factory-level detail covering all aspects of vehicle service and repair.
Usability:
Printable and accessible on multiple devices for convenience.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service & Repair Workshop Manual
Format:
PDF Download
Language:
English
Availability:
Instant Download
License:
Lifetime Use, No Expiry
Compatibility:
Windows & MAC Computers, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine:
Complete diagnostics, overhaul, timing belt replacement, cooling system, lubrication, fuel system, ignition system, emissions control.
Transmission:
Manual and Automatic transmission service, repair, overhaul, clutch replacement, torque converter, shift control.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, CV joints, driveshafts, differentials, hub bearings.
Suspension:
Front and rear suspension components, struts, shocks, springs, control arms, ball joints, bushings, alignment procedures.
Brakes:
Front and rear brake systems (disc and drum), hydraulic system, ABS, parking brake, master cylinder, calipers, rotors, pads.
Steering:
Power steering system, steering rack, tie rods, steering column, linkage, troubleshooting.
Electrical:
Complete wiring diagrams, battery, charging system, starting system, lighting, instrumentation, accessories, fuses, relays, diagnostic codes.
Body:
Body panel removal and installation, doors, windows, locks, mirrors, interior trim, exterior trim, bumpers, chassis.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, components, troubleshooting, refrigerant service.
Emissions:
Emission control systems, sensors, catalytic converter, EGR system, EVAP system, troubleshooting.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake fluid flush, coolant flush, belt inspection/replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, fault code interpretation, symptom-based troubleshooting.
Repair:
Detailed instructions for component removal, repair, and reinstallation across all vehicle systems.
Overhaul:
Complete engine and transmission rebuild procedures.
Installation:
Instructions for installing new or replacement parts.
Specifications:
Torque specifications for all fasteners, fluid capacities, electrical specifications, component tolerances.
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced diagnostics and complete mechanical rebuilds.
Visuals:
Hundreds of pages with detailed photos and exploded diagrams.
Instruction Style:
Step-by-step instructions for accurate job completion.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if original PDF is OCR'd.
Print Quality
Printability:
Print individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
M15A (1.5L), M18A (1.8L)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Performance
Displacement 1.5L:
1493 cc
Horsepower 1.5L:
Approx. 98-100 hp
Torque 1.5L:
Approx. 94-96 lb-ft
Displacement 1.8L:
1798 cc
Horsepower 1.8L:
Approx. 122-127 hp
Torque 1.8L:
Approx. 117-120 lb-ft
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (typically silicate-free)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Transmission Fluid Auto:
Suzuki ATF Dexron III or equivalent (check manual for specific P/N)
Transmission Fluid Manual:
Suzuki Manual Transmission Fluid API GL-4 SAE 75W-90 or 80W-90 (check manual for specific P/N)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Weights
Curb Weight:
Approx. 2500 - 2700 lbs (depending on body style and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Not consistently rated across all years/models; early models may have received mixed results.
IIHS Front Small Overlap:
Not tested by IIHS for most of its production run.
Passive Features
Airbags:
Front airbags standard. Side airbags available on some trims.
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM/CD player with optional premium sound system.
Display:
Digital odometer and trip meter, basic analog gauges.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available on select trims.
AWD:
Optional 'Full-time 4WD' or 'All-Wheel Drive' system for enhanced traction.
Connectivity
Auxiliary Input:
Not typically equipped with factory auxiliary input; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) (standard ignition) or 60,000 miles (96,000 km) (if equipped with platinum plugs).
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years, whichever comes first. Crucial due to interference engine design.
Fluid Specifications
Engine Oil Capacity:
Approx. 3.9 US quarts (3.7 L) with filter for 1.5L and 1.8L engines.
Engine Oil Viscosity:
SAE 5W-30 or 10W-30 API SJ or higher (check manual for specific recommendations based on temperature).
Coolant Capacity:
Approx. 5.0 US quarts (4.7 L)
Known Issues
Engine Mounts:
Degradation of engine mounts, leading to increased vibration, especially at idle.
Coil On Plug Ignition:
Failure of individual ignition coils can lead to misfires and rough running.
Rear Wheel Bearings:
Premature wear and failure of rear wheel bearings, especially on AWD models.
Cv Joint Boots:
Tearing of front CV joint boots, leading to lubrication loss and eventual joint failure.
Catalytic Converter:
Potential for catalytic converter failure due to age or engine issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan
Model Evolution
Generation:
First Generation (2002-2007)
Production
Production Start Year:
2002
Production End Year:
2007
Manufacturing Locations:
Japan, Canada (by CAMI Automotive)
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