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DAIHATSU COPEN RoadSTER 2002-2008 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Roadster Generation: First Generation Production Years Covered: 2002-2008 Codes Chassis Code: L880K 👋 Introduction Market Position Vehicle Segment: Kei car, convertible sports...
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类型: Car
厂商:
斯库: 471806
DAIHATSU COPEN RoadSTER 2002-2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Copen Roadster
Generation:
First Generation
Production Years Covered:
2002-2008
Codes
Chassis Code:
L880K
👋 Introduction
Market Position
Vehicle Segment:
Kei car, convertible sports car
Target Audience:
Enthusiasts, DIY mechanics, owners seeking detailed repair information
Competitive Analysis
Competitors During Era:
Mazda MX-5 Miata (NA/NB), Honda Beat (earlier), Suzuki Cappuccino (earlier), Toyota MR2 (W20/W30)
Key Features
Unique Selling Proposition:
Compact, turbocharged, retractable hardtop convertible with sporty handling
Manual Benefit:
Empowers owners to perform maintenance and repairs, saving money and increasing vehicle lifespan
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Scope:
Comprehensive vehicle repair and maintenance
Page Count
Page Count:
1100+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, rebuilding, and component replacement
Intake System:
Turbocharger, intercooler, intake manifold, air filter housing, vacuum lines
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes
Lubrication System:
Oil pump, oil pan, oil filter, oil passages, lubrication specifications
Cooling System:
Radiator, water pump, thermostat, coolant hoses, cooling fan, capacities
Fuel System:
Fuel pump, fuel injectors, fuel rail, fuel filter, pressure regulator
Engine Control System:
ECU, sensors (MAP, MAF, O2, TPS, ECT), actuators, diagnostic trouble codes (DTCs)
Emission Control:
EGR system, EVAP system, emission control strategies
Ignition System:
Spark plugs, ignition coils, ignition timing
Starting Charging System:
Starter motor, alternator, battery, charging system diagnostics
Engine Mounting:
Engine mounts, transmission mounts, vibration damping
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment
Wheel Tires:
Wheel specifications, tire sizes, pressure recommendations, bolt pattern
Driveshaft Axle:
Front and rear driveshafts, CV joints, axles
Propeller Shaft:
If applicable (typically for RWD/AWD, less so for FWD Copen)
Brake System:
Brake discs, pads, calipers, master cylinder, brake lines, ABS system
Clutch:
Clutch disc, pressure plate, release bearing, clutch hydraulics
Manual Transmission:
Gearbox overhaul, shift mechanism, clutch operation, transmission fluid
Steering:
Steering column, steering rack, tie rods, steering linkage
Power Steering:
Power steering pump, fluid reservoir, hydraulic lines, steering assist
Airbag System:
Airbag modules, SRS control unit, sensors, diagnostic procedures
Body Accessories:
Body panel repair, trim, interior fittings
Exterior Interior:
Bodywork, doors, hood, trunk lid, seats, dashboard, trim panels
Wiper Washer:
Wiper motor, washer pump, wiper blades, washer fluid system
Audio Visual System:
Radio, speakers, antenna, head unit removal and installation
Heater Air Conditioner:
HVAC system components, blower motor, A/C compressor, refrigerant, controls
Wiring Diagram:
Complete electrical system schematics, component location diagrams
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, general upkeep
Troubleshooting:
Diagnostic procedures, symptom analysis, problem identification
Repair:
Step-by-step instructions for component repair and replacement
Disassembly Assembly:
Complete vehicle disassembly and reassembly instructions
Specifications:
Torque specifications, clearances, fluid capacities, diagnostic values
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and rebuilds
📊 Manual Specifications
File Format
File Format:
PDF
File Requirements:
Adobe Acrobat Reader (free download available)
File Compression:
ZIP archive (requires WinZip or WinRAR for extraction)
Print Quality
Printability:
All pages printable
Binding Type
Binding Type:
Electronic (PDF format)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
JB-DET
Displacement:
659 cc
Configuration:
Inline 4-cylinder
Aspiration:
Turbocharged
Valvetrain:
DOHC, 16 valves
Performance
Horsepower:
64 PS (approx. 63 hp) - typical for Japanese Kei car regulations, some versions may slightly vary
Torque:
10.2 kg⋅m (approx. 74 lb-ft) - typical for Japanese Kei car regulations, some versions may slightly vary
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drive Layout:
Front-engine, Front-wheel drive (FWD)
📐 Dimensions
Exterior
Length:
3395 mm (133.7 in)
Width:
1475 mm (58.1 in)
Height:
1245 mm (49.0 in)
Wheelbase:
2230 mm (87.8 in)
Weights
Curb Weight:
Approx. 830-850 kg (1830-1874 lbs) depending on transmission and options
🛡️ Safety Features
Ratings
Crash Test Ratings:
Refer to specific regulatory bodies for country of sale (e.g., JNCAP in Japan). Kei car regulations have unique safety standards.
Active Features
ABS:
Available on some models/trims
Passive Features
Airbags:
Driver and Passenger airbags standard on most models
Body Structure:
Reinforced chassis for convertible rigidity
💡 Technology Features
Infotainment
Audio System:
Basic radio/CD player, speaker system. Aftermarket upgrades common.
Driver Assistance
Traction Control:
Available on some models/trims
Connectivity
Bluetooth:
Not standard; typically requires aftermarket installation
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months, refer to manual for specifics
Transmission Fluid Change:
Refer to manual; often 40,000 - 60,000 km (25,000 - 37,000 miles)
Fluid Specifications
Engine Oil:
Refer to manual, typically 0W-20 or 5W-30 synthetic oil
Coolant:
Ethylene Glycol based, 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Turbocharger seals, suspension bushings, ignition coils
Retractable Roof:
Potential issues with hydraulics, seals, and motors if not maintained
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Known for producing small, economical, and innovative vehicles, particularly Kei cars
Model Evolution
Copen Concept:
Built on the Daihatsu Kopen concept, showcasing advanced features for its class
Production
Manufacturing Location:
Japan
Sale

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