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Mercedes CLK Class C209 Full Service & Repair Manual 2002-2009

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK Class Chassis Code: C209 Production Years Covered: 2002-2009 Codes Vehicle Generation Code: C209 👋 Introduction Market Position Vehicle Segment: Compact Executive Sports...
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Mercedes CLK Class C209 Full Service & Repair Manual 2002-2009
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CLK Class
Chassis Code:
C209
Production Years Covered:
2002-2009
Codes
Vehicle Generation Code:
C209
👋 Introduction
Market Position
Vehicle Segment:
Compact Executive Sports Coupe/Convertible
Target Audience:
Owners seeking to perform DIY maintenance and repairs, professional technicians
Competitive Analysis
Competitors:
BMW 3 Series Coupe/Convertible (E46/E92), Audi A4 Cabriolet, Lexus IS Convertible
Key Features
Value Proposition:
Comprehensive factory-level repair information for a premium vehicle, empowering owners with maintenance knowledge and cost savings
Manual Content Advantage:
Contains same detailed procedures and diagrams used by authorized Mercedes-Benz service centers
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Digital (PDF)
Platform Compatibility:
Windows, macOS
Licensing:
Lifetime use, no expiry
Additional Features:
Printable pages (single or full manual)
Installation Requirement:
Instant download, no installation required
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, component replacement, timing system, lubrication, cooling, fuel injection systems
Engine Electrical:
ECU, ignition system, starter, alternator, sensors, wiring diagrams, diagnostic procedures
Transmission Automatic:
Internal components, valve body, torque converter, hydraulic system, electronic control, fluid service, troubleshooting
Transmission Manual:
Gearbox overhaul, clutch system, shift linkage, fluid service, troubleshooting (if applicable to specific models covered)
Drivetrain:
Driveshafts, differentials, CV joints, wheel bearings, all-wheel drive systems (if equipped)
Brakes:
Hydraulic system, ABS, ESP, brake calipers, rotors, pads, lines, bleeding procedures, parking brake
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, steering knuckles, alignment procedures
Steering:
Power steering system, steering column, rack and pinion, tie rods, troubleshooting
Body And Chassis:
Body panel repair, doors, hoods, trunk, convertible top system (if applicable), structural integrity, corrosion prevention
Electrical System:
Lighting, power windows, mirrors, seats, climate control, infotainment, instrument cluster, body control modules (BCM), CAN bus diagnostics
Climate Control:
HVAC system, A/C compressor, refrigerant, heater core, climate control unit, diagnostic procedures
Safety Systems:
Airbags, seatbelt pretensioners, SRS module, impact sensors, troubleshooting
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, electrical fault finding
Repair:
Component removal and installation, system overhauls, part replacements, calibration procedures
Diagnostics:
On-board diagnostics (OBD-II), using diagnostic scan tools, interpreting data streams, specific system diagnostics
Wiring Diagrams:
Detailed electrical schematics for all major systems, component location diagrams
Exploded Views:
Hundreds of high-quality exploded diagrams illustrating component assembly and disassembly
Specifications:
Torque specifications, clearances, fluid capacities, electrical parameters, component testing values
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuilds)
Detail Level:
Factory-level detail with step-by-step instructions and high-resolution images/diagrams
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF (assuming original format), enabling quick information retrieval
Print Quality
Printable:
Yes, single pages or entire manual
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options Likely Covered:
2.6L V6 (M112 E26), 3.2L V6 (M112 E32 - including supercharged AMG variants), 3.5L V6 (M272 E35), 5.0L V8 (M113 E50 - AMG), 5.4L V8 Supercharged (M113 E55 ML - AMG)
Performance
Horsepower Range:
Approx. 170 hp to 470 hp (depending on engine variant)
Torque Range:
Approx. 240 Nm to 700 Nm (depending on engine variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Fuel Type:
Premium Unleaded Gasoline (91+ Octane recommended)
Engine Construction
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Valve Train:
Single or Dual Overhead Camshafts (SOHC/DOHC), 3 or 4 valves per cylinder
🔧 Transmission
Standard
Standard Transmission:
5-speed Automatic (722.6/NAG3) or 7-speed Automatic (722.9/NAG2)
Optional
Optional Transmission:
6-speed Manual (rare for this generation)
Features
Transmission Control:
Electronic Control Unit (TCU) with driver selectable modes (Comfort, Sport)
📐 Dimensions
Exterior
Body Styles:
Coupe, Cabriolet (Convertible)
Length Approx:
4600 - 4660 mm
Width Approx:
1740 - 1745 mm
Height Approx:
1390 - 1410 mm
Weights
Curb Weight Approx:
1500 - 1750 kg (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not readily available for all model years/configurations, but generally high for Mercedes-Benz of this era
IIHS Rating:
Not readily available for all model years/configurations
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), ESP (Electronic Stability Program), ASR (Anti-Slip Regulation), Brake Assist (BAS)
Passive Features
Passive Safety Features:
Front and side airbags, seatbelt pretensioners, active head restraints (optional), reinforced body structure
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system, with options for CD player, navigation, and premium audio systems
Driver Assistance
Driver Assistance Features:
Cruise control, optional Distronic adaptive cruise control, optional parking assist sensors
Connectivity
Connectivity Features:
Bluetooth connectivity for hands-free calling (optional), Tele Aid emergency call system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 miles or 12-24 months, depending on driving conditions and model year (refer to specific manual section)
Major Service Interval:
Often around 30,000 - 60,000 miles, including transmission fluid, brake fluid, coolant, and filter changes
Fluid Specifications
Engine Oil Spec:
MB 229.5 or MB 229.51 (e.g., 0W-40, 5W-40 synthetic)
Transmission Fluid Spec Auto:
MB 236.10 or MB 236.14 (e.g., ATF SP)
Brake Fluid Spec:
DOT 4 Plus (MB 331.0)
Coolant Spec:
MB 325.0 or MB 326.0 (Ethylene Glycol based, blue or green)
Known Issues
Common Problems Engine:
Mass Air Flow (MAF) sensor failure, oil leaks from valve cover gaskets or oil cooler seals, ignition coil issues, catalytic converter failure (especially on early models)
Common Problems Transmission:
Conductor plate issues in automatic transmissions (722.6/722.9), torque converter seal leaks
Common Problems Suspension Steering:
Worn control arm bushings, ball joints, and tie rod ends; power steering pump leaks
Common Problems Electrical:
Window regulator failures, door lock actuator issues, sunroof drainage blockages leading to water ingress, CAN bus communication errors
Common Problems Body Convertible:
Convertible top hydraulic system leaks or pump failures, wear on weatherstripping, corrosion on sills and wheel arches
📚 Vehicle History
Brand Heritage
Manufacturer:
Daimler AG (Mercedes-Benz)
Model Evolution
Generation Code:
C209 represents the second generation CLK Class, succeeding the C208
Cabriolet Development:
Cabriolet version is based on the coupe platform with a fabric soft-top
Production
Production Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Award Type:
While specific awards for the C209 CLK are not prominently documented, the CLK Class generally received positive reviews for its styling, comfort, and driving dynamics in its segment during its production run.
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