Segment:
Large MPV (Multi-Purpose Vehicle)
Key Competitors:
Citroën C8, Peugeot 807, Lancia Phedra (all part of the PSA/Fiat platform)
Body Style:
Spacious MPV designed for families and passenger transport
Manual Utility:
A comprehensive resource for DIY enthusiasts and professional mechanics, enabling self-sufficiency in vehicle maintenance and repair.
Covered Years:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Type:
Service and Repair Manual
Format:
PDF (Downloadable)
Engine Management:
Engine Control, Fuel & Exhaust, Engine Fuel & Emission Control, Engine Lubrication, Engine Mechanical
Drivetrain:
Transmission, Clutch & Gearbox, Propeller Shaft & Differential
Chassis:
Brake System, Front & Rear Axle, Steering System, Suspension, Wheels & Tyres
Electrical And Comfort:
Cooling System, Electrical System, Heater & Air Conditioning, Ventilation System, Lights and Switch Wiring Diagrams
Maintenance:
Preventative Maintenance, Scheduled Service, Fluid Checks and Replacements
Repair:
Component Repair and Overhaul, Engine Rebuilding, Transmission Servicing, Brake Component Replacement
Diagnostics:
Troubleshooting, Fault Finding Diagnostics, Electrical System Diagnostics, Fuel System Diagnostics
Depth:
Comprehensive (from basic maintenance to complex diagnostics and repairs)
Accessibility:
Readable on all major operating systems (Windows, Linux, Mac), printable
File Size Consideration:
Can be large, up to 5GB (check individual listing)
Illustrations:
Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, exploded views
Type:
Digital Download (No physical copy)
Petrol 2.0L 16V:
Engine Code: Likely EW10 (PSA derived). Power output typically around 136-138 PS. Features multi-point fuel injection and double overhead camshafts.
Petrol 3.0L V6 24V:
Engine Code: ES9 J4S (PSA PRV derived V6). Power output typically around 204 PS. Features V6 configuration, 24 valves, and multi-point fuel injection.
Diesel 2.0L Jtd 16V:
Engine Code: DW10 (PSA DW engine family). Offered in two power variants: 110 PS and 120 PS. Features Common Rail Direct Injection (JTD/HDi) and 16 valves.
Diesel 2.2L Jtd 16V:
Engine Code: DW12 (PSA DW engine family). Offered in two power variants: 130 PS and 170 PS (later version). Features Common Rail Direct Injection (JTD/HDi) and 16 valves, often with turbocharging and intercooling.
Petrol:
Electronic Multi-Point Fuel Injection (MPI)
Diesel:
Common Rail Direct Injection (JTD/HDi) with turbocharging and intercooling
Type:
Manual Transmission (5-speed or 6-speed depending on engine)
Type:
Automatic Transmission (e.g., AL4 from PSA for 4-cylinder engines, possibly a more robust option for V6)
Clutch:
Hydraulically actuated single dry plate clutch
Gear Ratios:
Specific ratios vary by engine and transmission type, detailed in manual.
Length:
Approx. 4750 mm (varies slightly by configuration)
Width:
Approx. 1830 mm (excluding mirrors)
Seating Capacity:
Typically 7 seats in a 2-3-2 configuration
Luggage Capacity:
Highly variable with seat configurations, substantial with seats folded.
Curb Weight:
Ranges from approximately 1600 kg to 1900 kg depending on engine and equipment.
Euro Ncap:
The Fiat Ulysse (and its siblings) achieved a respectable 4-star Euro NCAP rating in frontal and side impact tests during its production run, reflecting the safety standards of the era.
Braking:
ABS with EBD (Electronic Brakeforce Distribution), Brake Assist
Stability:
Optional Electronic Stability Program (ESP) available on some models.
Airbags:
Front airbags for driver and passenger, side airbags, and curtain airbags for enhanced occupant protection.
Seat Restraints:
Three-point seatbelts with pre-tensioners and load limiters for all seats, ISOFIX child seat mounting points.
Audio System:
Factory fitted radio/CD player with steering wheel mounted controls on higher trims. Manual covers basic system operation and troubleshooting.
Cruise Control:
Available as an option on many models, providing convenience for long-distance driving.
Parking Assistance:
Rear parking sensors were available on later models or as an option.
Climate Control:
Manual or automatic dual-zone climate control systems were offered, with detailed repair and troubleshooting for the HVAC system in the manual.
Oil Change Petrol:
Typically every 15,000 km or 12 months, whichever comes first. (Refer to manual for specific engine type).
Oil Change Diesel:
Typically every 20,000 km or 12 months, whichever comes first. (Refer to manual for specific engine type and DPF considerations).
Timing Belt Replacement:
Critical for all engines. Typically every 90,000-120,000 km or 5-7 years. The manual will provide exact intervals and procedures, including idler pulleys and water pump replacement.
Engine Oil Petrol:
Refer to manual for specific API/ACEA ratings. Common recommendations include 5W-40 or 5W-30 synthetic oil meeting Fiat specifications (e.g., FIAT 9.55535-S2).
Engine Oil Diesel:
Refer to manual for specific API/ACEA ratings. Common recommendations include 5W-40 or 5W-30 low-SAPS synthetic oil meeting Fiat specifications (e.g., FIAT 9.55535-S1 or S3, especially for DPF models).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically long-life type. Paraflu UP (or equivalent) is common.
Brake Fluid:
DOT 4 recommended for most systems.
Transmission Fluid Manual:
Specific gear oil, e.g., API GL-4, SAE 75W-80 or 75W-90. Manual will specify exact type and capacity.
Transmission Fluid Automatic:
Refer to manual. Likely ATF type fluids (e.g., LT 71141 or similar) for PSA sourced transmissions.
Diesel Dpf:
Diesel Particulate Filter (DPF) regeneration issues can occur with frequent short journeys, leading to clogging and warning lights. Manual provides diagnostic and regeneration procedures.
Electronics:
Various electronic control modules (BCM, UCH in PSA variants) can be prone to intermittent faults or failure, affecting lights, sensors, or central locking. Wiring diagrams in manual are essential for diagnosis.
Suspension Components:
Wear in suspension components like ball joints, tie rod ends, and bushings is common due to the vehicle's weight and typical usage. Manual details inspection and replacement.
Automatic Transmission L4:
The AL4 automatic transmission, common on PSA-derived vehicles, can sometimes exhibit issues with pressure regulators or solenoid blocks, leading to harsh shifting or limp mode. Manual provides diagnostic routines.
Fiat Mpv Legacy:
Fiat has a history of producing versatile passenger vehicles, and the Ulysse continues this tradition, offering practicality and family-oriented design.
Platform Sharing:
The Fiat Ulysse is part of a joint venture with PSA Peugeot Citroën, sharing its platform with the Citroën C8, Peugeot 807, and Lancia Phedra. This collaboration allowed for shared development costs and manufacturing expertise.
Generation:
This manual covers the second generation of the Fiat Ulysse, introduced in 2002, which featured a significant redesign over its predecessor.
Manufacturing Location:
Produced at the Sevel Sud plant in Italy, a joint venture facility between Fiat and PSA.
