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Aprilia Atlantic 125 200 2002 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Year: 2002 Engine Variants: 125cc, 200cc Codes Chassis Codes: AP824SB (125cc), AP824SA (200cc) Engine Codes: 824M (125cc Piaggio Leader), 823M (200cc Piaggio...
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类型: Motorcycle
厂商:
斯库: 73049
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic
Year:
2002
Engine Variants:
125cc, 200cc
Codes
Chassis Codes:
AP824SB (125cc), AP824SA (200cc)
Engine Codes:
824M (125cc Piaggio Leader), 823M (200cc Piaggio Leader)
👋 Introduction
Market Position
Market Segment:
Premium mid-size scooter, popular for urban commuting and light touring
Competitive Analysis
Competitors:
Honda Pantheon, Suzuki Burgman, Yamaha Majesty (at the time of release)
Key Features
Design Philosophy:
European styling, comfortable ergonomics, practical features for daily use
Engine Type:
Piaggio Leader 4-stroke, liquid-cooled engine
Transmission:
Automatic CVT (Continuously Variable Transmission)
Braking System:
Often featured front and rear disc brakes, sometimes with combined braking systems (CBS)
Storage:
Under-seat storage, glove box compartment
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Estimated Pages:
Hundreds (exact count not specified in product info, typical for this era of service manual)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (typical for factory manuals for international markets)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (disassembly, assembly, overhaul, diagnostics), Transmission (CVT, clutch, variator, gearbox)
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires
Brakes:
Front and rear brake systems (hydraulic, discs, calipers, master cylinders, brake lines), parking brake
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), ignition system (ECU, spark plug, coil), starter motor, lighting (headlight, taillight, indicators), instrumentation, wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel filter, carburetor (125cc) / EFI components (200cc variants, if applicable for the 2002 model year), fuel lines
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, thermostat
Exhaust System:
Exhaust manifold, catalytic converter (if equipped), muffler, exhaust pipes
Bodywork:
Fairings, body panels, seat, storage compartment, controls (handlebars, levers)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug checks/replacement, brake pad inspection, chain/belt adjustment (if applicable), fluid level checks
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for various systems
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Engine Overhaul:
Piston and cylinder inspection/replacement, valve adjustment, camshaft inspection/replacement, crankshaft inspection, seal replacement
Transmission Service:
Variator assembly, clutch assembly, torque converter service, drive belt inspection/replacement
Electrical Diagnostics:
Wiring diagram interpretation, component testing (coils, sensors, regulators), starter system troubleshooting
Suspension Service:
Front fork oil change and seal replacement, rear shock absorber inspection and replacement
Brake System Service:
Brake fluid flush and bleed, caliper overhaul, master cylinder replacement, pad and rotor replacement
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics)
Diagnostic Codes:
Includes information on diagnostic trouble codes (DTCs) and troubleshooting procedures for EFI models (if applicable)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing all pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Typically searchable PDF (allows for easy keyword lookup)
⚙️ Engine Specifications
Primary Engine
Engine Displacement 125:
124.9 cc
Engine Displacement 200:
197.8 cc
Engine Type:
Piaggio Leader, 4-stroke, SOHC, 4-valve
Cooling System:
Liquid-cooled
Performance
Bore Stroke 125:
52.65 mm x 57.9 mm
Bore Stroke 200:
62.7 mm x 65 mm
Compression Ratio 125:
12.2:1 (approximate)
Compression Ratio 200:
11.7:1 (approximate)
Horsepower 125:
15.0 PS @ 9,750 rpm (approximate)
Horsepower 200:
19.0 PS @ 8,000 rpm (approximate)
Fuel System
Fuel Delivery 125:
Carburetor (e.g., Keihin CVK 30)
Fuel Delivery 200:
Electronic Fuel Injection (EFI) (likely)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
10.0 Liters (approximate)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Components:
Dry centrifugal clutch, automatic variator, drive belt
Optional
Optional Types:
N/A (CVT is standard for this model)
Features
Gear Reduction:
Integral final drive with gears
Transmission Fluid Type:
Specific CVT fluid (e.g., Motul Scooter Gear 80W-90 or equivalent, check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm (varies slightly by model)
Width:
Approx. 790 mm (at handlebars)
Height:
Approx. 1,430 mm (at windscreen)
Wheelbase:
Approx. 1,550 mm
Seat Height:
Approx. 770 mm
Weights
Dry Weight 125:
Approx. 160 kg
Dry Weight 200:
Approx. 165 kg
Wet Weight:
Approx. 175 kg (fully fueled and ready to ride)
Cargo
Underseat Storage:
Sufficient for one full-face helmet and some smaller items
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles and Scooters are generally not subjected to the same standardized crash testing as automobiles)
Active Features
Braking System:
Front and rear disc brakes, often with hydraulic actuation. Some models may have linked braking.
Lighting:
Halogen headlight, LED taillight and brake light (typical), turn signals
Passive Features
Frame Construction:
High-tensile steel underbone frame
Tires:
Tubeless tires for improved safety in case of punctures
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation, no complex infotainment system on this model)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems present)
Connectivity
Connectivity Features:
N/A (No integrated connectivity features)
Instrumentation
Dashboard Layout:
Analog speedometer, tachometer (on some versions), fuel gauge, temperature gauge, warning lights (oil, battery, check engine)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 6 months (typical for Piaggio engines, consult manual for exact interval)
Oil Filter Replacement:
Concurrent with engine oil changes
Air Filter Inspection:
Every 5,000 km, replace as needed
Spark Plug Replacement:
Every 10,000 km or annually (typical)
Drive Belt Inspection:
Every 10,000 km, replace as needed
Valve Clearance Check:
Every 20,000 km (typical for this engine)
Fluid Specifications
Engine Oil Type:
SAE 15W-40 API SG or higher (for 125cc Piaggio Leader, consult manual for specific viscosity and API rating)
Engine Oil Capacity:
Approx. 1.2 Liters (check manual for exact capacity with filter change)
Coolant Type:
Ethylene glycol based coolant, mix 50/50 with distilled water
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Common Problems:
Occasional CDI unit failures, stator winding issues, water pump seal leaks, variator or clutch wear (typical for higher mileage scooters)
Maintenance Recommendations:
Regularly check and maintain the CVT drive belt for wear and proper tension. Ensure coolant is flushed and replaced at recommended intervals to prevent overheating and corrosion.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Atlantic Lineage:
The Atlantic model line was designed to offer a blend of sportiness and touring comfort. The 2002 model represents an early iteration, building on Piaggio's robust engine technology.
Production
Manufacturing Location:
Italy (typically)
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model year not readily available, but the Atlantic line was generally well-regarded for its comfort and performance in its class).