Engine Mechanical:
Engine disassembly, assembly, inspection, and repair procedures. Includes cylinder head, pistons, crankshaft, camshaft, valve train, lubrication system, cooling system.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel lines, carburetor (if applicable, though likely injected for 200cc in 2002), emission control systems.
Ignition System:
Ignition coils, spark plugs, ignition control module, wiring diagrams for ignition system.
Transmission:
Automatic transmission (likely CVT or similar for this model) disassembly, assembly, inspection, and repair. Includes hydraulic control systems, torque converter, gearsets.
Brakes:
Brake system components (discs, pads, calipers, lines, master cylinder, ABS system if equipped), hydraulic system troubleshooting, bleeding procedures, component replacement.
Suspension Steering:
Front and rear suspension components (shocks, springs, control arms, bushings), steering system (rack and pinion, linkages), alignment specifications, troubleshooting.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting system, instrumentation, power distribution, wiring harnesses, fuses, relays.
Body Chassis:
Body panels, doors, hood, trunk, interior trim, seat mounting, chassis structure, corrosion prevention.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan, pressure testing, fluid specifications.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes, hangers, emissions components.
HVAC System:
Air conditioning system (compressor, refrigerant, controls), heating system (heater core, blower motor), cabin filter replacement.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks and top-offs, tire rotation, brake inspections.
Troubleshooting:
System-specific diagnostic procedures, fault code interpretation (if applicable), common problems and their solutions.
Major Repairs:
Engine overhaul, transmission rebuild, suspension component replacement, brake system overhauls, electrical component diagnosis and repair.
Component Replacement:
Step-by-step instructions for replacing all major and minor components across all vehicle systems.
Diagnostic Procedures:
Detailed methods for diagnosing electrical faults, mechanical issues, and system performance problems.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs or adjustments.
Wheel Alignment:
Includes specifications and procedures for front and rear wheel alignment.
Tire Pressure:
Specifications for correct tire inflation pressures for various load conditions.
Torque Specifications:
Detailed torque values for all critical fasteners throughout the vehicle.
Technical Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed diagrams, specifications, and troubleshooting trees.
Oil Change Interval:
Typically every 5,000-10,000 km or annually, whichever comes first. Refer to manual for precise BMW interval.
Spark Plug Replacement:
Approximately every 10,000-20,000 km. Check manual for specific plug type and gap.
Transmission Fluid Change:
CVT fluid changes are critical, often recommended every 20,000-40,000 km. Manual will specify fluid type and interval.
Engine Oil Specification:
BMW Motorrad recommended synthetic oil, likely with specific viscosity and API/JASO ratings. Consult manual for exact part number and specification.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. BMW specific coolant may be required.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. Consult manual for precise specification and change interval.
Common Wear Items:
Brake pads, tires, suspension bushings, CVT belt wear. Electrical connections can also be susceptible to corrosion in humid environments.
Electrical Gremlins:
Some owners report intermittent electrical issues, often traced to grounding points or connector corrosion. The manual will detail troubleshooting for these.
Cvt Maintenance:
Proper CVT belt and roller maintenance is crucial for performance and longevity. The manual will detail these procedures.