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BMW M3 2002 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2002 Generation Model Generation: E46 Codes Chassis Code: E46 Engine Code Primary: S54 👋 Introduction Market Position Vehicle Segment: Compact Executive...
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类型: Car
厂商:
斯库: 435359
标签: 2002 BMW Car Cars M3 Misc
BMW M3 2002 Workshop Repair Service ManualBMW M3 2002 Workshop Repair Service ManualBMW M3 2002 Workshop Repair Service ManualBMW M3 2002 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2002
Generation
Model Generation:
E46
Codes
Chassis Code:
E46
Engine Code Primary:
S54
👋 Introduction
Market Position
Vehicle Segment:
Compact Executive Sports Car / Performance Sedan
Target Audience:
Enthusiasts, Performance Drivers, DIY Mechanics
Competitive Analysis
Key Competitors:
Audi S4, Mercedes-Benz C32 AMG, Porsche 911 (996)
Key Features
Performance Focus:
High-revving naturally aspirated engine, superior handling dynamics
Engineering Excellence:
BMW's renowned driving pleasure, M-division tuning
Manual Value Proposition:
Essential resource for maintaining and repairing the iconic E46 M3
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
True
Page Count
Estimated Page Count:
~2000+
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Diagnostics, Maint. (S54)
Transmission:
Manual & SMG Transmission Service & Repair
Drivetrain:
Driveshaft, Differential, Axles
Suspension:
Front & Rear Suspension Systems, Bushings, Struts
Brakes:
Brake System, ABS, DSC, Rotor/Pad Replacement
Steering:
Power Steering System, Steering Column
Electrical:
Wiring Diagrams, ECU, Sensors, Lighting, Power Distribution
Bodywork:
Exterior Body Panels, Doors, Hood, Trunk, Bumpers
Interior:
Interior Trim, Seats, Airbags, Climate Control
Cooling System:
Radiator, Water Pump, Thermostat, Hoses
Fuel System:
Fuel Pump, Injectors, Fuel Lines, Evaporative Emissions
Exhaust System:
Exhaust Manifolds, Catalytic Converters, Mufflers
Climate Control:
HVAC System, AC Compressor, Heater Core
Diagnostic Troubleshooting:
Fault Codes, Symptom-Based Troubleshooting Guides
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements
Repair:
Component Replacement, Rebuild Procedures
Diagnostics:
Troubleshooting Electrical and Mechanical Issues
Tune Ups:
Ignition System, Fuel System Adjustments
Inspections:
Pre-Purchase Inspections, Routine Checks
Calibration:
Sensor Calibration, Throttle Body Alignment
Disassembly Assembly:
Step-by-step guides for component removal and installation
Technical Depth
Depth Of Coverage:
Comprehensive: From basic maintenance to full engine rebuilds and complex electrical diagnostics
Diagnostic Tools:
Information relevant to BMW's ISTA/D and other professional diagnostic tools
Torque Specifications:
Detailed torque values for all critical fasteners
Clearances Tolerances:
Specifications for critical component clearances and tolerances
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Image Resolution:
High-resolution, clear diagrams and text for easy printing
Searchable Text:
Yes, fully searchable text for quick information retrieval
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
S54B32
Engine Type:
Inline 6-Cylinder, Naturally Aspirated, High-Performance
Displacement:
3.2 Liters (3246 cc)
Performance
Horsepower:
333 hp @ 7900 rpm
Torque:
262 lb-ft (355 Nm) @ 4900 rpm
Redline:
8000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded (91+ octane recommended)
Engine Features
Valvetrain:
DOHC, 24 Valves, Double VANOS
Induction:
Individual Throttle Bodies (ITBs)
Cooling:
Water-cooled, cross-flow radiator
Lubrication:
Wet sump, high-performance oil pump
🔧 Transmission
Standard
Transmission Type Standard:
6-Speed Manual (Getrag 420G)
Optional
Transmission Type Optional:
6-Speed Sequential Manual Gearbox (SMG II)
Features
Clutch Type:
Hydraulic, single-plate dry clutch
Final Drive Ratio:
3.62:1 (with 255/40ZR18 rear tires)
Fluid Specifications
Manual Transmission Fluid:
BMW recommends MTF-LT-1 or MTF-LT-2 (Equivalent: Pentosin MTF 2)
Smg Transmission Fluid:
Pentosin CHF 11S (Hydraulic fluid for SMG pump & actuators)
📐 Dimensions
Exterior
Length:
178.5 in (4534 mm)
Width:
71.4 in (1814 mm)
Height:
53.4 in (1356 mm)
Wheelbase:
107.4 in (2728 mm)
Weights
Curb Weight:
3,400 - 3,500 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 stars (Driver/Passenger)
IIHS Side Impact:
Good
Active Features
Traction Control:
Automatic Stability Control (ASC+T) standard
Stability Control:
Dynamic Stability Control (DSC) standard
Brake Assist:
Anti-lock Braking System (ABS)
Limited Slip Differential:
M Variable Lock Rear Differential
Passive Features
Airbags:
Front dual-stage airbags, Front side-impact airbags
Seatbelts:
3-point inertia-reel seat belts with pretensioners
Rollover Protection:
Reinforced A-pillars and body structure
💡 Technology Features
Infotainment
Navigation:
Optional BMW Professional Navigation System
Audio System:
Standard Hi-Fi audio, optional Harman Kardon system
Driver Assistance
Parking Sensors:
Optional Park Distance Control (PDC)
Connectivity
Cruise Control:
Standard cruise control
Bluetooth:
Optional Bluetooth hands-free interface
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system; typically 10,000-15,000 miles or annually
Brake Fluid Flush:
Every 2 years (regardless of mileage)
Coolant Flush:
BMW recommends every 4 years or 100,000 miles initially, then more frequently
Spark Plugs:
Replace every 60,000 miles (e.g., NGK BKR6EQUP or equivalent)
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) approved synthetic oil, typically 5W-30 or 5W-40.
Engine Oil Capacity:
6.5 Liters (6.9 US Quarts) with filter
Coolant:
BMW Blue Antifreeze/Coolant Concentrate (G48), mixed 50/50 with distilled water
Power Steering Fluid:
Pentosin CHF 11S (also used in SMG system)
Known Issues
Rod Bearings:
Potential for wear, especially in early models; manual addresses inspection and replacement.
Subframe Mounts:
Cracking/reinforcement needed for rear subframe mounting points; manual covers inspection and repair procedures.
Oil Pump Drive:
Potential for wear on the oil pump spline; manual provides details on checking.
Vanos System:
Solenoid issues and seal wear can affect performance; manual covers diagnosis and repair.
📚 Vehicle History
Brand Heritage
Bmw Performance Division:
BMW M GmbH legacy of motorsport and high-performance vehicles
Model Evolution
E46 Generation Introduction:
E46 M3 introduced in 2000 for the 2001 model year, with the 2002 model year being a key production year.
E46 M3 Variants:
Coupe (2-door) and Convertible (4-door) body styles
Production
Production Period:
2000-2006
Manufacturing Location:
Regensburg, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver Best 10:
Car and Driver's 10Best list multiple times for its generation.
Motortrend Car Of The Year:
Competed against other performance vehicles of its era.
Certifications
Manual Accuracy:
Represents professional-level technical documentation, mirroring official BMW service information.
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