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Buell Cyclone M2 M2L 2002 Workshop Service Manual for Repair

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Buell Model: Cyclone M2 Model Variant: M2L Year: 2002 👋 Introduction Market Position Target Audience: Professional mechanics and DIY enthusiasts working on Buell Cyclone M2/M2L...
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类型: Motorcycle
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Buell Cyclone M2 M2L 2002 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Buell
Model:
Cyclone M2
Model Variant:
M2L
Year:
2002
👋 Introduction
Market Position
Target Audience:
Professional mechanics and DIY enthusiasts working on Buell Cyclone M2/M2L motorcycles.
Competitive Analysis
Value Proposition:
Provides comprehensive, detailed, and accurate repair information for the specific model year, enabling efficient and correct maintenance and repair.
Key Features
Ease Of Use:
Designed for clarity and ease of understanding, with simple explanations and sequential procedures.
Comprehensiveness:
Step-by-step procedures, diagnostic data, and detailed illustrations cover nearly every aspect of the motorcycle's maintenance and repair.
Accessibility:
Instant download format ensures immediate access without shipping delays.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service for Buell Cyclone M2/M2L (2002)
Page Count
Total Pages:
396
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Complete disassembly, assembly, adjustment, and troubleshooting of the V-twin engine.
Transmission Service:
Removal, installation, disassembly, and repair of the transmission and clutch systems.
Chassis And Frame:
Inspection, repair, and maintenance of the frame, swingarm, and suspension components.
Electrical System:
Wiring diagrams, component testing, troubleshooting of lighting, ignition, starting, and charging systems.
Braking System:
Service and repair of front and rear brakes, including hydraulic systems and component replacement.
Fuel System:
Carburetor adjustment and troubleshooting, fuel tank, and fuel line service.
Exhaust System:
Inspection and maintenance of the exhaust system components.
Wheels And Tires:
Tire pressure, wheel bearing service, and tire replacement procedures.
Bodywork And Fittings:
Removal and installation of body panels, seat, and other accessories.
Procedures Included
Maintenance:
Periodic maintenance schedules, fluid changes, filter replacements, and lubrication.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, including symptom-based troubleshooting.
Disassembly And Assembly:
Detailed, step-by-step instructions for component removal and reinstallation.
Adjustments:
Precise instructions for adjusting engine idle, clutch, brakes, and other critical components.
Repair And Rebuild:
In-depth guidance for overhauling major components and performing complex repairs.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds.
Illustrations And Diagrams
Pictorial Content:
Detailed illustrations, exploded diagrams, drawings, and photographs for all procedures.
Special Tools
Tool References:
Identification and usage instructions for required special service tools.
Specifications
Technical Data:
Service data, tightening torques, wear limits, and diagnostic specifications.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Quality:
N/A (Digital Download - PDF)
Software Requirement
Reader:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, Pushrod Actuated OHV
Displacement:
1203 cc (73.4 cu in)
Performance
Bore X Stroke:
Not specified in product info, but typically around 3.48 x 4.03 in (88.5 x 102.5 mm)
Compression Ratio:
Not specified in product info, but typically around 9.2:1
Horsepower:
Approx. 85-91 hp (varies by specific tuning and regulations)
Torque:
Approx. 79-85 ft-lbs (varies by specific tuning and regulations)
Fuel System
Carburetion:
Harley-Davidson 40mm CV (Constant Velocity) Carburetor
Fuel Type:
Unleaded Gasoline
Ignition
Ignition System:
Electronic Ignition
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 57.5 inches (1460 mm)
Weights
Dry Weight:
Approx. 478 lbs (217 kg)
Fuel Capacity:
Approx. 3.7 gallons (14 L)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A for motorcycles in this era.
Active Features
Braking System Type:
Dual disc front, single disc rear (Hydraulic)
Passive Features
Frame Construction:
Buell 'Truss' frame (engine acts as stressed member)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Rider Aids:
N/A (No electronic rider aids like ABS or traction control)
Lighting
Headlight Type:
Halogen
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 3,000-5,000 miles or annually.
Spark Plug Replacement:
Refer to manual; typically every 10,000-15,000 miles.
Fluid Specifications
Engine Oil Type:
Refer to manual; typically Harley-Davidson 20W50 or equivalent V-twin specific oil.
Engine Oil Capacity:
Refer to manual; typically around 3 quarts (2.8 Liters).
Brake Fluid Type:
DOT 4 (or as specified in manual)
Primary Chain Case Oil:
Refer to manual; typically Harley-Davidson primary chaincase lubricant.
Known Issues
Common Wear Items:
Clutch components, brake pads, tires, exhaust gaskets, vibration dampeners.
Specific Buell Points:
Potential for oil leaks from primary or engine seals; vibration-related component wear over time.
📚 Vehicle History
Brand Heritage
Founder:
Erik Buell
Brand Philosophy:
Focus on performance, handling, and unique engineering ('The Athlete').
Model Evolution
Model Lineage:
The Cyclone M2 was an evolution of Buell's earlier models, incorporating design elements and performance improvements.
Key Innovation:
Buell's distinctive frame and suspension technology, often utilizing the frame as a fuel reservoir or for oil storage.
Production
Manufacturer:
Buell Motorcycle Company
Manufacturing Location:
East Troy, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Buell motorcycles of this era were generally praised for their unique handling characteristics and performance, though niche appeal limited sales compared to larger manufacturers.
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