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2002 Chevrolet Cavalier Service & Repair Manual Software

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$16.99
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🏷️ Basic Information Identification Make: Chevrolet Model: Cavalier Year: 2002 Trim Levels Covered: LS, LS Sport, Z24 Codes Platform: GM J-body (Third Generation) 👋 Introduction Market Position Segment: Compact Car...
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2002 Chevrolet Cavalier Service & Repair Manual Software2002 Chevrolet Cavalier Service & Repair Manual Software2002 Chevrolet Cavalier Service & Repair Manual Software2002 Chevrolet Cavalier Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Cavalier
Year:
2002
Trim Levels Covered:
LS, LS Sport, Z24
Codes
Platform:
GM J-body (Third Generation)
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
Budget-conscious buyers, first-time car owners, individuals seeking reliable and economical transportation.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra.
Key Features
Value Proposition:
Affordability, fuel efficiency, and a range of available body styles (sedan, coupe, convertible).
Common Perception:
A no-frills, practical daily driver with a reputation for being easy to maintain and repair.
📋 Manual Details
Coverage Areas
Coverage Description:
Comprehensive repair, maintenance, and diagnostics for the 2002 Chevrolet Cavalier.
Page Count
Page Count Estimate:
Over 1000 pages (typical for a full service manual)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.2L Ecotec, 2.4L Twin Cam), Transmission (4-speed automatic, 5-speed manual), Drivetrain.
Chassis:
Suspension (front/rear), Steering, Brakes (front disc, rear drum/disc options), Wheels, Tires.
Body:
Exterior (panels, doors, glass, bumpers), Interior (trim, seats, HVAC, dashboard), Convertible Top Systems (if applicable).
Electrical:
Battery, Charging System, Starting System, Lighting, Fuses, Relays, Wiring Diagrams, Instrument Cluster, Audio System, Power Accessories.
HVAC:
Air Conditioning System, Heater, Ventilation, Controls.
Diagnostics:
OBD-II System, Diagnostic Trouble Codes (DTCs), On-Board Diagnostics, Troubleshooting Flowcharts.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid checks and top-offs, tire rotations, air filter replacement, spark plug replacement.
Component Removal And Installation:
Engine components (belts, hoses, water pump, alternator), transmission service, brake caliper and rotor replacement, suspension component replacement, interior and exterior trim removal.
Diagnostic Procedures:
Step-by-step guides for diagnosing common drivability issues, electrical faults, and mechanical problems.
Torque Specifications:
Detailed torque values for critical fasteners throughout the vehicle.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Depth Level:
Complete, from basic fluid changes to complex engine and transmission overhauls and electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable for offline use.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.2 L (134 cu in)
Engine 1 Type:
Ecotec L61 Inline-4
Engine 1 Valvetrain:
DOHC, 16 valves
Engine 1 Horsepower Est:
115-125 hp @ 5000-5400 rpm
Engine 1 Torque Est:
130-140 lb-ft @ 3400-4000 rpm
Optional Engine
Engine 2 Displacement:
2.4 L (146 cu in)
Engine 2 Type:
Twin Cam LD9 Inline-4
Engine 2 Valvetrain:
DOHC, 16 valves
Engine 2 Horsepower Est:
150 hp @ 5600 rpm
Engine 2 Torque Est:
155 lb-ft @ 4400 rpm
Fuel System
Fuel Induction:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Regular Unleaded
🔧 Transmission
Standard
Transmission 1:
5-Speed Manual
Optional
Transmission 2:
4-Speed Automatic (Hydra-Matic 4T40-E)
Features
Transmission Fluid Type:
Dexron III/VI Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Wheelbase In:
104.3
Length In:
176.5 (Sedan/Coupe), 164.7 (Convertible)
Width In:
67.5
Height In:
53.9 (Coupe), 54.7 (Sedan), 54.3 (Convertible)
Weights
Curb Weight Lbs Est:
2600-2800
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact Est:
4 Stars
NHTSA Passenger Front Impact Est:
4 Stars
IIHS Frontal Offset Est:
Acceptable
Active Features
Braking System:
Front ventilated disc brakes, Rear drum brakes (optional rear disc on some trims).
ABS Availability:
Optional on most trims, standard on some higher trims.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
3-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium sound system.
Display:
Digital clock and radio display.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Onboard Diagnostics:
OBD-II (On-Board Diagnostics II) compliant for emissions and system monitoring.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
7,500 miles or 12 months, whichever comes first (with synthetic oil); 3,000-5,000 miles (with conventional oil).
Tire Rotation Interval Miles:
7,500 miles
Transmission Fluid Service Interval Miles:
100,000 miles (under normal driving conditions, check manual for severe)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Dexos certified if available for newer formulations, otherwise API SN/SP)
Engine Coolant Type:
GM Type II Extended Life Antifreeze/Coolant (Pink)
Power Steering Fluid Type:
Dexron III/VI ATF or GM Power Steering Fluid
Known Issues
Common Problems Engine:
Ecotec engine oil consumption, intake manifold gasket leaks, crankcase ventilation (PCV) system issues, coil-on-plug failures.
Common Problems Transmission:
Automatic transmission solenoid failures, harsh shifting, torque converter clutch issues.
Common Problems Suspension:
Worn strut mounts, ball joints, control arm bushings leading to noise and poor handling.
Common Problems Electrical:
Window regulator failures, power lock actuators, HVAC blower motor resistor failures, dashboard warning light issues.
Common Problems Body:
Rust on rocker panels and wheel wells, interior trim creaks and rattles, convertible top hydraulic leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chevrolet (a division of General Motors)
Model Evolution
Generation:
Third Generation (1995-2005)
Design Focus:
Aerodynamic styling updates, improved interior comfort, and the introduction of the Ecotec engine family.
Production
Production Years:
1981-2005
Manufacturing Locations Common:
United States (e.g., Lordstown, Ohio)
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