🏷️ Basic Information

Make:

Chevrolet

Model:

S-10

Year:

2002

Vehicle Type:

Compact Pickup Truck

Body Styles Covered:

Regular Cab, Extended Cab, Crew Cab

Chassis Codes:

GMT355

Product Code:

Generic Manual Code Placeholder (Specific code not provided in product info)

👋 Introduction

Market Segment:

Compact pickup truck, popular for personal and light commercial use

Target Demographic:

Individuals seeking a versatile, capable, and relatively affordable truck for various tasks

Key Competitors:

Ford Ranger, Toyota Tacoma, Nissan Frontier, Dodge Dakota

Vehicle Strengths:

Compact size for maneuverability, durability, availability of 4WD, variety of engine and cab configurations

Manual Advantage:

Dealership-level information, specific to the 2002 S-10, ensuring accuracy for repairs and maintenance.

📋 Manual Details

Overall Coverage:

All models and all repairs A-Z

Specific Coverage Areas:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Frame, Interior, Exterior Trim, Diagnostic Procedures, Maintenance Schedules, Specifications

Page Count:

Estimated 1500+ pages (typical for comprehensive service manuals of this era)

Manual Type:

Service and Repair Manual

Intended Audience:

Professional Technicians, Advanced DIYers

Language:

English

Format:

Likely Printed (as common for dealership manuals of the era), potentially available digitally (PDF)

📖 Manual Coverage

Engine Systems:

Engine Mechanical (including disassembly, inspection, assembly), Lubrication System, Cooling System, Fuel System (including fuel injection), Ignition System, Exhaust System, Emission Control System

Transmission Drivetrain Systems:

Manual Transmission (M50, NV1500), Automatic Transmission (4L60-E, 4L80-E variants), Clutch System, Transfer Case (for 4WD models), Driveshafts, Axles, Differentials

Suspension Steering Systems:

Front Suspension (Independent), Rear Suspension (Solid Axle), Steering System (Power Rack and Pinion), Wheel Alignment Specifications

Brake Systems:

Front Disc Brakes, Rear Drum Brakes (standard) or Disc Brakes (optional/specific trims), Anti-lock Braking System (ABS), Parking Brake System

Electrical Electronic Systems:

Battery, Charging System, Starting System, Lighting System, Instrumentation, Power Accessories (windows, locks, mirrors), Wiper/Washer System, Horn, Fuses, Relays, Wiring Diagrams (detailed schematics), Powertrain Control Module (PCM) Diagnostics, Body Control Module (BCM) Diagnostics

HVAC Systems:

Air Conditioning System (Refrigerant, Compressor, Evaporator, Condenser), Heater System, Ventilation System, Blower Motor, Controls

Body Interior Exterior:

Body Panels, Doors, Hood, Tailgate, Bumpers, Seats, Interior Trim, Glass, Seals, Exterior Trim Components, Chassis and Frame Repair

Maintenance Procedures:

Oil Change, Filter Replacements (Oil, Air, Fuel, Cabin), Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Belt Inspections and Replacement, Tire Rotation, Fluid Level Checks

Repair Procedures:

Engine Overhaul, Transmission Rebuild, Brake Pad/Rotor Replacement, Suspension Component Replacement (shocks, ball joints, tie rods), Steering Component Replacement, Electrical Component Diagnosis and Replacement (alternator, starter, sensors), HVAC Component Repair, Body Panel Repair and Replacement, Interior Component Repair

Diagnostic Procedures:

Troubleshooting Charts, Diagnostic Trouble Codes (DTCs) and their meaning, PCM/ECU Testing, Sensor Testing, Actuator Testing, Wiring Harness Diagnosis

Specification Data:

Torque Specifications for all fasteners, Clearances, Component Measurements, Fluid Capacities, Wiring Schematics

Depth Of Coverage:

Comprehensive (from routine maintenance to complete engine and transmission rebuilds)

Diagnostic Capability:

Advanced diagnostics, including step-by-step troubleshooting guides for common and uncommon issues

Rebuild Instructions:

Detailed disassembly, inspection, measurement, and reassembly procedures for major components

📊 Manual Specifications

Digital File Format:

PDF (if digitally distributed), Print (if physical product)

Print Quality:

High quality, designed for frequent use in workshop environments (for print version)

Binding Type:

Spiral Bound or Perfect Bound (common for workshop manuals to lay flat)

Paper Type:

Durable, possibly coated paper to resist grease and dirt

⚙️ Engine Specifications

Base Engine:

2.2L (2198cc) Vortec Inline-4

Base Engine Hp:

Approx. 118-125 hp @ 5200 rpm (depending on specific variant)

Base Engine Torque:

Approx. 130-135 lb-ft @ 3600 rpm (depending on specific variant)

First Optional Engine:

2.4L (2384cc) Vortec DOHC Inline-4

First Optional Engine Hp:

Approx. 140-145 hp @ 5600 rpm

First Optional Engine Torque:

Approx. 145-150 lb-ft @ 4000 rpm

Second Optional Engine:

4.3L (4300cc) Vortec L35 V6

Second Optional Engine Hp:

Approx. 180-190 hp @ 4400-4800 rpm

Second Optional Engine Torque:

Approx. 245-260 lb-ft @ 2800-3200 rpm

Fuel Type:

Unleaded Gasoline

Fuel Delivery:

Multi-Port Fuel Injection (MPFI)

Ignition System:

Distributorless Ignition System (DIS) with individual coil packs (common on later models and V6)

Engine Code 2 2L:

RPO: LGB

Engine Code 2 4L:

RPO: LD9

Engine Code 4 3L V6:

RPO: L30 (200hp variant), Vortec 4300 (general)

🔧 Transmission

Standard Transmission:

5-Speed Manual Transmission (e.g., NV1500 for 4-cyl, Borg-Warner T-5 for V6)

Optional Transmission:

4-Speed Automatic Transmission (e.g., 4L60-E for V6)

Drivetrain Options:

Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with electronic or manual transfer case engagement

Gear Ratios:

Specific gear ratios for each transmission variant are detailed within the manual.

📐 Dimensions

Wheelbase Short Bed:

111.3 inches

Wheelbase Long Bed:

122.9 inches

Overall Length:

Varies by cab and bed configuration (approx. 177.7 to 206.1 inches)

Overall Width:

Approx. 70.1 inches

Overall Height:

Approx. 63.6 inches

Bed Length Short:

Approx. 72.9 inches

Bed Length Long:

Approx. 97.9 inches

Curb Weight:

Approx. 3300 - 4000 lbs (depending on configuration)

Gross Vehicle Weight Rating Gvw:

Varies by model, typically between 5300 - 5600 lbs

Wheel Bolt Pattern:

5 x 120.65 mm (5 x 4.75 inches)

Tire Sizes:

Commonly P215/70R15, P235/75R15, P215/75R16 (Specific sizes vary by trim and option)

🛡️ Safety Features

NHTSA Front Impact Rating:

Good (driver), Acceptable (passenger) - based on 2001 testing, indicative for 2002

NHTSA Side Impact Rating:

Acceptable (front and rear seats) - based on 2001 testing, indicative for 2002

IIHS Front Offset Crash Rating:

Acceptable - based on 2001 testing, indicative for 2002

ABS:

Standard on most models, Optional on some base configurations

Airbags:

Driver and Passenger Frontal Airbags

Seat Belts:

Three-point height-adjustable front seat belts, lap belts in rear for extended/crew cabs

Child Seat Anchors:

LATCH system not standard on 2002 models, typically child seat tether straps used

💡 Technology Features

Audio System:

Factory AM/FM stereo with cassette and/or CD player. Optional premium audio systems available.

Display Type:

Basic analog gauges and warning lights. No digital displays for infotainment in base models.

Cruise Control:

Available on most trim levels.

Traction Control:

Optional on some models, particularly with V6 and 4WD.

Auxiliary Ports:

No standard auxiliary input or USB ports; aftermarket solutions required for modern audio connectivity.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 6 months (using synthetic blend or full synthetic oil), or 3,000 miles for severe service (using conventional oil). Refer to manual for exact recommendations based on oil type.

Air Filter Replacement:

Every 15,000-30,000 miles, or as needed based on visual inspection and driving conditions.

Spark Plug Replacement 4Cyl:

Approx. 100,000 miles (for iridium/platinum type plugs if equipped).

Spark Plug Replacement V6:

Approx. 100,000 miles (for iridium/platinum type plugs if equipped).

Coolant Flush Replacement:

Every 30,000 miles or 2 years (for conventional coolant), or 150,000 miles/5 years for Dex-Cool (if specified for specific engine).

Transmission Fluid Change:

Automatic: Every 30,000-50,000 miles. Manual: Check condition, typically longer intervals, refer to manual.

Engine Oil Type 4Cyl:

SAE 5W-30 (API certified)

Engine Oil Type V6:

SAE 5W-30 (API certified)

Coolant Type:

GM Goodwrench/ACDelco Dex-Cool (Orange) for extended life, or conventional green ethylene glycol-based coolant.

Automatic Transmission Fluid Atf:

Dexron III H

Manual Transmission Fluid:

Refer to manual - typically SAE 75W-90 or 80W-90 GL-4 gear oil.

Brake Fluid Type:

DOT 3

Common Issue Ignition:

Spark plug blow-out (especially with 4.3L V6), coil pack failures.

Common Issue Suspension:

Ball joint wear, sway bar links, and worn bushings in the front suspension.

Common Issue Transmission:

Automatic transmission clutch wear, torque converter shudder (4L60-E).

Common Issue Electrical:

Window regulator failures, HVAC blower motor resistor failures, instrument cluster issues.

Common Issue Engine:

Oil leaks (valve cover gaskets, rear main seal), intake manifold gasket leaks (on older V6 engines, less common on this generation).

📚 Vehicle History

Chevrolet Truck Legacy:

Chevrolet has a long history of producing reliable and capable trucks dating back to the early 20th century.

S10 Introduction:

The Chevrolet S-10 was first introduced for the 1982 model year as a compact pickup truck, replacing the traditional full-size pickups for many buyers seeking better fuel economy and maneuverability.

Second Generation 2002:

The 2002 model year marked the second generation of the S-10 (GMT355 platform), which began in 1998. This generation featured updated styling, improved chassis, and updated powertrains, including the introduction of the Crew Cab configuration.

Production Period:

1982-2004 in North America (ceased production for the S-10 nameplate, replaced by Colorado).

Manufacturing Locations:

Primarily produced in North America, with major assembly plants in Shreveport, Louisiana; Fort Wayne, Indiana; and Moraine, Ohio.

🏆 Awards & Recognition

Truck Of The Year:

While the 2002 model specifically may not have a prominent award, the S-10 platform has historically been well-regarded in its segment.