Chrysler Grand Voyager 2002 Workshop Repair Service Manual

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Basic Information Identification Make: Chrysler Model: Grand Voyager Year: 2002 Generation Platform Generation: RS (Second Generation Facelift) Codes Chassis Code: GS Introduction Market Position Target Audience: Chrysler Grand Voyager 2002...

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Description

Basic Information
Identification
Make:	Chrysler
Model:	Grand Voyager
Year:	2002
Generation
Platform Generation:	RS (Second Generation Facelift)
Codes
Chassis Code:	GS

Introduction
Market Position
Target Audience:	Chrysler Grand Voyager 2002 owners seeking to perform maintenance and repairs, independent repair shops, and automotive enthusiasts.
Competitive Analysis
Value Proposition:	Provides professional-grade technical information equivalent to manuals used in authorized service centers, enabling significant cost savings on repairs and maintenance.
Key Features
Accuracy And Completeness:	Original manufacturer information, complete and intact, without missing or corrupt pages.
Usability:	Easy-to-follow directions, detailed diagrams, pictures, and step-by-step instructions.
Accessibility:	Instant download for immediate access to repair information.

Manual Details
Coverage Areas
Geographic Coverage:	Global (for North American market specification Grand Voyager, also applicable to European Voyager and Caravan models with necessary regional adaptations)
Model Variants Covered:	All Models, Engines, Trim Levels, and Transmission Types
Page Count
Estimated Pages:	Hundreds (specific count not provided, typical for comprehensive workshop manuals)
Manual Type
Type:	Workshop Repair Service Manual
Language
Language:	English
Format
Digital Format:	PDF Download

Manual Coverage
Systems Covered
Powertrain:	Engine service/repair, transmission service/repair, fuel injection/fuel system, cooling system, emission system, engine control system, differential/drive, axle
Chassis And Suspension:	Brake system, suspension, steering, chassis/body
Electrical And Comfort:	Wiring diagram, electrical system, restraint system, interior, heater/air conditioning
General:	General maintenance, periodic lubrication, troubleshooting
Procedures Included
Repair Procedures:	Detailed substeps, numbered instructions, troubleshooting guides, electrical diagnostics, disassembly, assembly, cleaning, reinstallation
Maintenance Procedures:	Routine maintenance tasks, periodic lubrication schedules
Technical Depth
Depth:	Comprehensive diagnostic, repair, and maintenance information for professional technicians and advanced DIY users.

Manual Specifications
File Format
Format:	PDF
Readability Requirements:	Adobe PDF Reader
Unzipping Requirements:	WinZip (or equivalent archiving utility)
Print Quality
Printability:	Full Printable
Zoom Functionality:	YES (Zoom IN/OUT capability for detailed viewing)
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Quality:	N/A (Digital Download)
Delivery
Method:	Instant Download

Engine Specifications
Primary Engine
Engine Options 2002 Model Year:	3.3L V6 (EGA) and 3.8L V6 (L32) OHV engines were common for the Grand Voyager in this generation. Specific engine codes within the manual would detail variants.
Performance
Typical Horsepower 3.3L:	Approximately 180 hp @ 5000 rpm (subject to regional variations)
Typical Torque 3.3L:	Approximately 205 lb-ft @ 3200 rpm (subject to regional variations)
Typical Horsepower 3.8L:	Approximately 197 hp @ 5200 rpm (subject to regional variations)
Typical Torque 3.8L:	Approximately 245 lb-ft @ 3600 rpm (subject to regional variations)
Fuel System
Fuel Delivery:	Multi-point fuel injection (MPI)
Fuel Type:	Unleaded Gasoline

Transmission
Standard Transmission
Type:	4-speed automatic transmission (e.g., 41TE, 42LE)
Optional Transmission
Type:	Not typically offered with manual transmissions in this model year.
Features
Transmission Control:	Electronically controlled with overdrive

Dimensions
Exterior
Length:	Approx. 197.5 inches (4991 mm)
Width:	Approx. 72.0 inches (1829 mm)
Height:	Approx. 68.5 inches (1740 mm)
Weights
Curb Weight:	Varies by configuration, typically around 4,000 - 4,400 lbs (1814 - 1996 kg)
Gross Vehicle Weight Rating Gvwr:	Varies by configuration, typically around 5,600 - 5,800 lbs (2540 - 2631 kg)

Safety Features
Ratings
NHTSA Frontal Crash Rating:	4-star driver, 5-star passenger (typical for this generation, consult specific model data)
IIHS Crash Test Results:	Good (typical for frontal offset, side impact performance varied)
Active Features
ABS:	Standard Anti-lock Braking System
Traction Control:	Optional Traction Control System
Passive Features
Airbags:	Driver and front passenger airbags. Optional side airbags may have been available.
Seatbelts:	Three-point seatbelts for all seating positions, with pretensioners for front seats.

Technology Features
Infotainment
Audio System:	Optional Infinity sound systems, CD players, cassette players, and AM/FM radio. Rear-seat entertainment systems may have been available.
Driver Assistance
Cruise Control:	Standard cruise control.
Connectivity
Keyless Entry:	Optional keyless entry system.

Maintenance
Service Intervals
Oil Change Interval:	Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Refer to the manual for specific recommendations.
Transmission Fluid Change Interval:	Recommended every 30,000-60,000 miles (48,000-96,000 km), or more frequently for severe service. The manual will specify the exact interval and fluid type.
Fluid Specifications
Engine Oil Viscosity:	SAE 5W-30 is a common recommendation for these engines, but the manual will provide the definitive specification (e.g., API SN or newer).
Coolant Type:	Chrysler recommends HOAT (Hybrid Organic Acid Technology) antifreeze/coolant. Specific Mopar part numbers will be detailed in the manual.
Transmission Fluid Type:	ATF+4 (Automatic Transmission Fluid Type 4) is the standard for Chrysler transmissions of this era. The manual will confirm the exact specification and capacity.
Known Issues
Common Problems 2002 Voyager:	Potential issues include EGR valve clogging, rear brake caliper seizing, heater core leaks, power steering pump noise, and transmission solenoid pack failure. The manual will provide diagnostic and repair procedures for these and more.

Vehicle History
Brand Heritage
Chrysler Minivan Legacy:	Chrysler pioneered the minivan segment with the original Dodge Caravan and Plymouth Voyager in the mid-1980s, a segment the Grand Voyager continued to dominate.
Model Evolution
Grand Voyager Positioning:	The Grand Voyager was the long-wheelbase version of the Voyager/Caravan, offering increased interior space and cargo capacity, targeting families and those needing maximum utility.
Production
Manufacturing Locations:	Primarily Windsor, Ontario, Canada (Chrysler Canada Inc.) and St. Louis, Missouri, USA.
Model Generation Context:	The 2002 model falls within the RS generation (1996-2007), which received a significant facelift for 2001, including updated styling and interior features.

Awards & Recognition
Recognitions
Car And Driver 10Best Lists:	Voyager/Caravan models have frequently appeared on Car and Driver's 10Best lists in earlier generations, establishing a strong reputation.
Ratings
Consumer Reports Reliability:	Reliability ratings for this generation can vary. The manual's troubleshooting section can help address common mechanical and electrical issues.