🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

2002

Platform:

RS

Platform Code:

RS

👋 Introduction

Description:

The 2002 Chrysler Voyager was a popular minivan in the North American market, known for its practicality, spacious interior, and family-oriented features. This service manual caters to owners and independent repair facilities seeking detailed technical information for maintaining and repairing these vehicles.

Competitors:

Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture, Pontiac Montana, Buick Terraza

Manual Advantages:

Instant download access, printable sections, clear diagrams, step-by-step instructions, factory-level detail.

📋 Manual Details

Primary Coverage:

Maintenance, Repair, Troubleshooting

Secondary Coverage:

Diagnostics, Electrical Schematics, Component Overhaul

Estimated Page Count:

1000-2000

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

3.3L V6 OHV, 3.8L V6 OHV (Naturally Aspirated and Supercharged variants if applicable)

Transmission:

4-Speed Automatic (41TE, 42LE, 45RFE)

Brakes:

Front Disc / Rear Drum, Front Disc / Rear Disc, ABS Systems

Suspension:

Front MacPherson Struts, Rear Torsion Beam/Independent Suspension, Steering System

Electrical:

Starting & Charging, Ignition, Lighting, Instruments, Power Accessories, Body Control Modules, Powertrain Control Modules (PCM), HVAC Controls, Audio Systems, Diagnostic Trouble Codes (DTCs), Wiring Diagrams

Body And Chassis:

Exterior Panels, Doors, Interior Trim, Seats, Glass, Body Hardware, Structural Components

HVAC:

Air Conditioning System, Heating System, Blower Motor, Controls, Refrigerant Handling

Maintenance:

Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Spark Plug Replacement, Belt Inspection & Replacement, Brake Service, Tire Rotation

Repair:

Engine Overhaul, Transmission Rebuild/Replacement, Brake Caliper/Rotor Service, Suspension Component Replacement (Struts, Ball Joints, Tie Rods), Exhaust System Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair

Troubleshooting:

Systematic Diagnostic Procedures, Symptom-Based Troubleshooting Charts, Diagnostic Trouble Code (DTC) Interpretation and Resolution

Diagnostics:

On-Board Diagnostics (OBD-II), Scan Tool Usage, Live Data Interpretation, Component Testing Procedures

Depth:

Comprehensive: From basic maintenance to complete engine and transmission teardowns and rebuilds. Includes detailed component specifications, torque values, and assembly procedures.

📊 Manual Specifications

PDF Quality:

High-resolution, layered PDFs with searchable text and selectable graphics for clear image reproduction.

Printability:

Printable pages optimized for standard home or office printers. Allows users to print only necessary sections.

Binding Type:

Digital Download (No physical binding)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine Code 1:

EGA (3.3L V6 OHV)

Displacement 1:

3.3 Liters (201 cu in)

Horsepower 1:

158 hp @ 4700 rpm (approx.)

Torque 1:

190 lb-ft @ 3100 rpm (approx.)

Engine Code 2:

EON (3.8L V6 OHV)

Displacement 2:

3.8 Liters (230 cu in)

Horsepower 2:

180 hp @ 4200 rpm (approx.)

Torque 2:

230 lb-ft @ 3200 rpm (approx.)

Fuel Type:

Unleaded Gasoline

System:

Multi-Point Fuel Injection (MPI)

Ignition System:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP)

🔧 Transmission

Type:

4-Speed Automatic Transaxle

Common Code 1:

41TE

Common Code 2:

42LE

Type:

4-Speed Automatic Transaxle (Heavy Duty/Towing)

Common Code 3:

45RFE (often paired with 3.8L engine)

Fluid Type Standard:

ATF+4 (Chrysler Material Standard MS-9602)

Fluid Capacity Approx:

7.0 - 8.5 Quarts (depending on model and drain/fill vs. total)

📐 Dimensions

Length:

Approximately 188.5 inches

Width:

Approximately 72.1 inches

Height:

Approximately 66.9 inches

Wheelbase:

Approximately 112.1 inches

Curb Weight Approx:

4,000 - 4,300 lbs

🛡️ Safety Features

NHTSA Driver Front Impact:

4 Stars (2002 Model Year)

NHTSA Passenger Front Impact:

4 Stars (2002 Model Year)

IIHS Small Overlap Front:

Not Rated (Vehicle Design Pre-dates Current Testing Protocol)

ABS:

Standard (Anti-lock Braking System)

Traction Control:

Optional on some trims

Airbags Front:

Standard Driver and Passenger Frontal Airbags

Airbags Side:

Optional Side Curtain Airbags (check specific vehicle)

💡 Technology Features

Audio Options:

AM/FM Stereo with Cassette and/or CD Player, Optional Infinity Premium Audio System, Rear Seat Entertainment System (optional on higher trims).

Cruise Control:

Standard

Power Accessories:

Power windows, power door locks, power mirrors, remote keyless entry.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 6 months (whichever comes first) with synthetic blend or full synthetic oil.

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plug Replacement:

3.3L/3.8L: Typically 100,000 miles with Iridium spark plugs (check specific plug type).

Transmission Fluid Change:

Every 60,000 miles under normal driving conditions; more frequently for severe service.

Engine Oil Viscosity:

SAE 5W-30 (API Certified)

Coolant Type:

Chrysler OAT (Organic Additive Technology) Pink Antifreeze/Coolant (MS-9769)

Brake Fluid Type:

DOT 3

Common Problems 1:

Transmission solenoid issues (particularly on 41TE/42LE), power steering pump leaks, rear axle seal leaks, heater core failure, EGR valve clogging.

Common Problems 2:

Window regulator failures, door lock actuator issues, occasional dashboard warning light illumination due to electrical gremlins.

📚 Vehicle History

Manufacturer:

Chrysler (part of DaimlerChrysler at the time)

Generation:

Second Generation (NS Platform Basis, RS Platform for 2001+ Facelift)

Manufacturing Plant:

Windsor Assembly Plant, Ontario, Canada

Production Years Rs Platform:

2001-2007

🏆 Awards & Recognition

Year Awards:

Often cited in 'best family vehicle' lists from automotive publications of its era.