Daewoo Lacetti 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Lacetti Year: 2002 Codes Chassis Code: J200 👋 Introduction Market Position Market Segment: Compact/Small Family Car Competitive Analysis Key Competitors: Chevrolet Cruze (later...

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标签: 2002 Car Cars Daewoo Lacetti

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Lacetti

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Market Segment:

Compact/Small Family Car

Competitive Analysis

Key Competitors:

Chevrolet Cruze (later models, but comparable segment), Ford Focus, Volkswagen Golf, Hyundai Elantra, Kia Spectra.

Key Features

Vehicle Focus:

Practicality, fuel efficiency, value for money.

Manual Purpose

Target Audience:

Professional technicians and advanced DIY mechanics.

📋 Manual Details

Coverage Areas

Manual Type:

Full Service Repair Manual

Language:

English

Format:

PDF Download

Delivery Method:

Instant Download

File Requirements:

Adobe PDF Reader, WinRAR

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, timing belt/chain, lubrication system, cooling system, fuel system (injectors, pump, lines), emission control systems.

Engine Electrical:

Ignition system, starting system, charging system, engine control unit (ECU) diagnostics and wiring.

Transmission:

Manual and Automatic transmission service, repair, diagnostics, fluid replacement, clutch (manual), torque converter (automatic).

Drivetrain:

Front-wheel drive system, axles, CV joints, differentials.

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, wheel alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column.

Brakes:

Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System) diagnostics and components, brake fluid specifications.

Electrical System:

12V electrical system, battery, alternator, starter, lighting systems, power windows, central locking, horn, wipers, interior/exterior lights, fuses, relays.

Body And Chassis:

Body panel removal/installation, door mechanisms, interior trim, exterior trim, glass replacement, rust prevention, chassis repair fundamentals.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, component diagnosis, blower motor, A/C compressor.

Wiring Diagrams:

Comprehensive color-coded wiring diagrams for all electrical systems.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, spark plugs, coolant flushes), lubrication points, service intervals.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for component removal, overhaul, installation, and adjustment for all major systems.

Diagnostics:

OBD-II (On-Board Diagnostics II) procedures, scan tool usage, diagnostic trouble codes (DTCs) interpretation and resolution.

Rebuilding:

Detailed procedures for engine and transmission rebuilding.

Refurbishing:

Procedures for restoring components and systems to optimal condition.

Technical Depth

Depth Level:

Comprehensive: Covers everything from basic maintenance to advanced diagnostics and full rebuilds, suitable for professional technicians and experienced DIYers.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Full Printable

Page Organization:

Numbered table of contents for fast information retrieval.

Binding Type

Binding Type:

Digital Download (printable to any binding)

Paper Type

Paper Type:

N/A (Digital PDF)

Visual Aids

Illustrations:

Detailed illustrations, drawings, and photos for each procedure.

Callouts:

Enlarged inset views for detailed part identification.

Text Formatting

Instruction Format:

Numbered, step-by-step instructions.

Critical Information:

Notes, cautions, and warnings integrated into repair procedures.

Figure Identification:

Bold figure numbers for quick illustration matching.

⚙️ Engine Specifications

Primary Engine

Engine Code:

T18SED (example, commonly found in this generation)

Engine Type:

Inline 4-cylinder, DOHC (Double Overhead Camshaft)

Displacement:

1.8 Liters (1799 cc)

Performance

Horsepower:

Approx. 122-128 PS (90-94 kW) at 6000 rpm (specific to T18SED)

Torque:

Approx. 165-170 Nm (122-125 lb-ft) at 4000 rpm (specific to T18SED)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

ECU Type:

Engine Control Unit (ECU) with OBD-II diagnostics

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Automatic Transmission

Features

Fluid Type:

Refer to manual for specific ATF type (e.g., Dexron-III for automatic) and manual transmission fluid specification.

Clutch:

Hydraulically operated single dry plate clutch (for manual transmission).

📐 Dimensions

Exterior

Body Styles:

Hatchback (5-door), Sedan (4-door)

Length:

Sedan: ~4505 mm; Hatchback: ~4270 mm

Width:

~1725 mm

Height:

~1445 mm (Sedan) / ~1460 mm (Hatchback)

Weights

Curb Weight:

Approx. 1200-1350 kg (depending on body style and transmission)

🛡️ Safety Features

Ratings

Crash Test History:

Varies by region and testing agency. Generally considered adequate for its class at the time of release.

Active Features

Optional or standard depending on trim level and market.

Traction Control:

Rarely equipped on this model year.

Passive Features

Airbags:

Driver and front passenger airbags standard; side airbags optional on higher trims.

Seatbelts:

3-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player with basic speaker system. Options for upgraded units available.

User Interface:

Analog gauges and basic climate controls.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Bluetooth:

Not typically factory equipped for this model year.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, whichever comes first. Consult manual for specific intervals.

Air Filter Replacement:

Every 15,000-25,000 miles (24,000-40,000 km).

Spark Plug Replacement:

Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (standard vs. platinum/iridium).

Timing Belt Replacement:

Crucial: Typically every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years for the T18SED engine. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil:

Refer to manual for viscosity grade (e.g., 5W-30 or 10W-40) and API/ILSAC specification.

Coolant:

Ethylene glycol-based coolant, typically a long-life type. Capacity ~6.5 liters. Refer to manual for exact type and capacity.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Mounts:

Wear and tear leading to vibration and noise.

Suspension Components:

Worn ball joints, control arm bushings, and stabilizer links can cause knocking or rattling noises.

Electrical Connectors:

Corrosion or looseness in connectors, particularly in areas exposed to moisture, can lead to intermittent electrical faults.

Exhaust System:

Rusting and leaks in the exhaust manifold or pipes are common due to age and exposure.

📚 Vehicle History

Brand Heritage

Brand Origin:

South Korean automaker Daewoo Motor, known for producing affordable and practical vehicles.

Model Evolution

Platform Origin:

Developed based on the Chevrolet Optra platform, which itself had ties to the Suzuki Ignis platform.

Production

Production Years:

2002-2008 (Lacetti generation)

Manufacturing Locations:

South Korea (Bupyong), various international assembly plants.

Brand Changes

Post Daewoo:

After Daewoo's restructuring, the Lacetti was rebadged and sold under the Chevrolet brand in many markets (as Chevrolet Lacetti, Chevrolet Optra, or Chevrolet Viva).

🏆 Awards & Recognition

Recognitions

Awards History:

The Lacetti platform (and its Chevrolet rebadged variants) received moderate reviews, often praised for its value proposition but criticized for refinement compared to European rivals.