Dodge Ram Truck 2500 3500 2002 Workshop Repair Service Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Model Variant: 2500 / 3500 Year: 2002 Codes Chassis Code: DR (Second Generation Ram - facelift) 👋 Introduction Market Position Segment:...

19 people are viewing this right now

类型: Truck

斯库: 372980

标签: 2002 Cars Dodge Misc Ram 2500 Ram 3500 Truck

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Truck

Model Variant:

2500 / 3500

Year:

Codes

Chassis Code:

DR (Second Generation Ram - facelift)

👋 Introduction

Market Position

Segment:

Heavy-duty pickup truck

Target Audience:

Owners of 2002 Dodge Ram 2500/3500, independent repair shops, fleet maintenance

Competitive Analysis

Competitors:

Ford Super Duty F-250/F-350, Chevrolet Silverado 2500HD/3500HD, GMC Sierra 2500HD/3500HD

Key Features

Vehicle Strengths:

Robust chassis, powerful engine options, towing and hauling capability

Manual Value Proposition:

Provides essential factory data for maintaining and repairing a capable heavy-duty truck

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive service, maintenance, and troubleshooting

Specific Models Covered:

Dodge Ram 2500, Dodge Ram 3500

Engine Coverage:

All Engines (specific engine types TBD by internal documentation)

Transmission Coverage:

All Transmissions (specific transmission types TBD by internal documentation)

Body Style Coverage:

All Body Styles (TBD by internal documentation)

Page Count

Estimated Page Count:

Likely 1000+ pages (typical for comprehensive factory service manuals)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, overhaul for gasoline and diesel engines

Transmission:

Service and repair for manual and automatic transmissions

Drivetrain:

Front axle, rear axle, driveshafts, transfer case (4WD models)

Suspension:

Front and rear suspension components, steering system

Brakes:

Hydraulic system, ABS, parking brake, component replacement

Electrical:

Wiring diagrams, lighting, ignition, charging system, starting system, body electrical, instrumentation

Fuel System:

Fuel delivery, injection systems (gasoline), fuel injection (diesel), fuel tank and lines

Cooling System:

Radiator, water pump, thermostat, fan, heater system

Exhaust System:

Catalytic converter, mufflers, pipes, emission controls

HVAC:

Heating, Ventilation, and Air Conditioning system components and service

Body:

Body panels, doors, glass, trim, structural components

Chassis:

Frame, engine mounting, suspension mounting points

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotation

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides

Repair Procedures:

Step-by-step instructions for component replacement and repair

Diagnostics:

On-board diagnostics (OBD-II) information, diagnostic trouble codes (DTCs)

Rebuilding:

Engine and transmission rebuilding specifications and procedures

Specifications:

Torque specifications, clearances, alignments, electrical specifications

Technical Depth

Depth:

Factory-level detail, suitable for professional technicians and experienced DIYers

Scope:

Covers all aspects from basic maintenance to major overhauls and diagnostics

📊 Manual Specifications

File Format

Compatibility:

Compatible with all PDF readers

Print Quality

Resolution:

High-resolution scans for clear text and diagrams

Searchable:

Likely searchable text (depending on OCR quality of original scan)

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Common Gas Engine:

8.0L V10 Magnum (450 cu in) - Estimated 305-310 hp / 450-455 lb-ft torque

Common Diesel Engine:

5.9L Cummins I6 Turbo Diesel (359 cu in) - Estimated 235-250 hp / 460-470 lb-ft torque

Performance

Power Delivery:

Emphasis on low-end torque for towing and hauling

Fuel System

Gasoline Injection:

Multi-point fuel injection (MPI)

Diesel Injection:

High-pressure common rail (HPCR) for Cummins engines

Engine Code Example

V10 Gas:

V10 (specific engine ID depends on exact configuration)

Cummins Diesel:

5.9L ISB Cummins (specific engine ID depends on exact configuration)

🔧 Transmission

Standard

Standard Transmission Type:

5-speed manual (NV4500 for some applications)

Optional

Optional Automatic Transmission:

4-speed automatic (47RE / 48RE for gasoline and diesel)

Features

4Wd System:

Part-time 4WD with manual transfer case lever or electronic shift on the fly (ESOF)

📐 Dimensions

Exterior

Wheelbase Options:

Varies by cab and bed configuration (e.g., 130.5", 140.5", 154.5" for 2500)

Bed Length Options:

Standard Bed (approx. 6.3 ft), Long Bed (approx. 8 ft)

Weights

Gvwr Range:

Starts around 8,800 lbs for 2500, up to 11,500+ lbs for 3500

Curb Weight Range:

Varies significantly by configuration, typically 6,000-7,500 lbs

Towing Capacity

Max Conventional Towing:

Up to ~10,000 - 12,000 lbs (depending on configuration and axle ratio)

Max Gooseneck Towing:

Up to ~13,000 - 16,000 lbs (depending on configuration and axle ratio, typically 3500 DRW)

🛡️ Safety Features

Ratings

NHTSA Front Crash:

NHTSA frontal crash ratings are generally good for trucks of this era, specific score varies by configuration.

Active Features

Anti-lock Braking System (ABS) standard on all wheels

Trailer Brake Controller Provision:

Provision for factory or aftermarket trailer brake controller

Passive Features

Airbags:

Driver and passenger front airbags

Seatbelts:

Three-point front seat belts with pretensioners, rear seat belts

💡 Technology Features

Infotainment

Audio System:

Base AM/FM radio with cassette player and optional CD player. Higher trims may offer premium audio.

Display:

Minimal central display for basic information, no integrated touchscreens typical for this era.

Driver Assistance

Cruise Control:

Standard on most trims

Tow Haul Mode:

Available on automatic transmissions to optimize shifting for towing.

Connectivity

Auxiliary Inputs:

No factory auxiliary audio input or USB ports typically.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000-5,000 miles or 6 months for gasoline, 5,000-7,500 miles or 6 months for diesel, depending on severe/normal service.

Transmission Fluid Change:

Automatic: 30,000-50,000 miles. Manual: Inspect at 30,000 miles, fluid change typically 60,000-100,000 miles.

Fluid Specifications

Engine Oil Gasoline:

API Certified SAE 10W-30 or 10W-40 (check manual for specific viscosity recommendations and API classifications like CI-4/SL)

Engine Oil Diesel:

API CI-4 rated SAE 15W-40 diesel engine oil (Cummins recommendation)

Transmission Fluid Auto:

ATF+3 or ATF+4 (Chrysler spec)

Transmission Fluid Manual:

API GL-3 or GL-4 SAE 75W-90 gear oil (for NV4500)

Coolant:

Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically a 50/50 mix with distilled water

Known Issues

Common Diesel Issue:

VP44 injection pump failures (especially on earlier models with insufficient lift pump pressure), injector issues, front axle U-joint wear.

Common Gas Issue:

Spark plug fouling on V10, exhaust manifold leaks, some transmission hard shifting issues.

Common Chassis Issue:

Frame rust (especially in areas with road salt), ball joint wear, rear axle seal leaks.

Filter Part Numbers

Oil Filter Gasoline:

Mopar MO-090 or equivalent (e.g., Wix 51515, Purolator L20093)

Oil Filter Diesel:

Mopar MO-899 or equivalent (e.g., Wix 57108, Fleetguard LF9009)

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing rugged and capable trucks for work and utility.

Model Evolution

Second Generation Ram:

The 2002 model falls into the second generation (1994-2001) with a facelift for 2002-2003, featuring updated styling (grille, headlights) and interior refinements.

Production

Manufacturing Plant:

Saltillo Truck Plant, Mexico; St. Louis Assembly Plant, Missouri (pre-2004)

🏆 Awards & Recognition

Recognitions

Truck Of The Year Competitors:

While not specific to the 2002 model, the Dodge Ram lineup has historically received accolades for its design and capability.

Ratings

Consumer Reports Reliability:

Reliability ratings for 2002 models can be mixed, often depending on the specific engine and drivetrain. Cummins diesel generally rated higher for durability.