🏷️ Basic Information

Make:

FIAT

Model:

Ulysse

Year:

2002

Engine Variant:

2.0i 16V

Engine Code Family:

FIAT Twin Cam (often related to Lampredi family for petrol engines)

Chassis Code:

Type 179 (common designation for this generation)

👋 Introduction

Market Position:

The Fiat Ulysse, particularly the 2002 model, was positioned as a versatile and spacious multi-purpose vehicle (MPV) in the European market. It competed in a segment with strong offerings from French manufacturers like Renault (Espace), Citroën (Picasso/Grand Picasso), and Peugeot (807), as well as models from Opel/Vauxhall (Zafira/Vectra MPV) and Volkswagen (Sharan).

Competitive Analysis:

The Ulysse's strengths typically lay in its Italian design flair, spacious interior, and often a good balance of comfort and practicality for family use. It shared its platform and many components with its PSA (Peugeot-Citroën) cousins, indicating a robust and well-engineered base. This shared architecture means that certain components and diagnostic approaches might be common across these brands.

Key Features:

Flexible seating configurations, large cabin space, comfortable ride, practical for families and cargo hauling, characteristic Fiat styling for its era.

Seating Capacity:

Typically 7 seats in a 2+3+2 configuration, with sliding and folding capabilities.

📋 Manual Details

Coverage Areas:

Full Service, Repair, Maintenance, Diagnostics, Electrical Schematics, Bodywork, Troubleshooting

Page Count:

Estimated 1500-2000 pages (typical for a comprehensive workshop manual of this era)

Manual Type:

Full Workshop Service and Repair Manual

Language:

English

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered:

Engine Mechanical, Engine Management (ECU), Fuel System, Ignition System, Cooling System, Exhaust System, Lubrication System, Transmission (Manual & Automatic), Drivetrain (Front Wheel Drive), Suspension (Front & Rear), Steering System, Braking System (ABS), Climate Control System, Electrical System (Lighting, Power Accessories, ECAS - Electronic Controlled Air Suspension if applicable), Body Control Module (BCM), Interior Trim, Exterior Body Panels, SRS Airbag System, Immobilizer System, Diagnostic Trouble Codes (DTCs), Wiring Diagrams

Additional Systems Covered:

Body Electronics (lighting, wipers, horn, power accessories), Dashboard Instruments, Keyless Entry Systems (if equipped), Immobilizer Integration, CAN Bus communication (if applicable for diagnostics)

Bodywork Covered:

Front and rear bumper removal/installation, hood and tailgate operation/adjustment, door panel removal, side mirror replacement, headlight and taillight assembly removal, glass replacement procedures (windscreen, side windows)

Fuel System Components:

Fuel pump operation and testing, fuel filter replacement, fuel injector diagnosis and replacement, fuel pressure testing.

Procedures Included:

Routine Maintenance (oil changes, filter replacements, spark plugs), Engine Overhaul (cylinder head, pistons, crankshaft), Transmission Removal/Installation/Rebuild, Suspension Component Replacement (struts, bushings, ball joints), Brake System Service (pads, rotors, fluid), Steering Rack Repair, Electrical Component Testing and Replacement, HVAC System Diagnosis and Repair, Body Panel Alignment and Repair, Airbag System Service Procedures, Diagnostic Scan Tool Usage, Timing Belt Replacement, Fuel Injector Servicing, Differential Service

Additional Procedures Included:

Wheel alignment specifications, exhaust system component replacement, headlight/taillight bulb replacement, interior trim panel removal, door panel removal, seat removal, clutch replacement (manual transmission), driveshaft and CV joint replacement, wheel bearing replacement

Refrigerant Handling:

Procedures for HVAC system refrigerant charging and recovery (requires certified technician and equipment).

Technical Depth:

Detailed diagnostic procedures, step-by-step repair instructions, torque specifications, special tool requirements, component identification, troubleshooting flowcharts, wiring schematics, component testing values (resistance, voltage, current)

Diagnostic Tools Required:

OBD-II Scanner, specific FIAT/PSA diagnostic software (e.g., Multi-CAN, Diagbox if compatible) may be beneficial for advanced diagnostics.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution scans suitable for printing, clear diagrams and text

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine:

2.0i 16V Petrol (Likely the FIAT 'Fire' or 'JTD' derivative adapted for petrol, or a sourced PSA engine depending on exact variant and market. The 16V designation points to a DOHC setup.)

Displacement:

1998 cc (approx.)

Horsepower:

Approximately 132-138 hp (depending on specific engine tune and market)

Torque:

Approximately 180-190 Nm (depending on specific engine tune and market)

Fuel System:

Multi-point Fuel Injection (MPI), Electronic Engine Control Unit (ECU)

Fuel Type:

Unleaded Petrol (Octane rating 95 RON recommended)

Ignition System:

Electronic Ignition with Coil-on-Plug (COP) or Distributorless Ignition System (DIS)

Cooling System:

Water-cooled, pressurized system with electric fan

Emission Controls:

Catalytic Converter, Lambda Sensors (Oxygen Sensors), EGR (Exhaust Gas Recirculation) if applicable

Engine Layout:

Inline 4-cylinder

Engine Configuration:

Transverse Front Wheel Drive

Valvetrain:

DOHC (Double Overhead Camshaft), 4 valves per cylinder

🔧 Transmission

Standard Transmission:

5-speed Manual Transmission

Optional Transmission:

4-speed Automatic Transmission (likely sourced from PSA)

Transmission Fluid Type Manual:

Refer to manual for specific GL-4 or GL-5 specification, SAE 75W-90 or 80W-90

Transmission Fluid Type Automatic:

Dexron III or equivalent (confirm with manual)

Clutch Type:

Hydraulically operated diaphragm spring clutch (for manual transmission)

📐 Dimensions

Length:

Approximately 4779 mm

Width:

Approximately 1836 mm

Height:

Approximately 1734 mm

Wheelbase:

Approximately 2823 mm

Curb Weight:

Approximately 1600-1700 kg (depending on transmission and equipment)

Gross Vehicle Weight:

Approximately 2300-2400 kg

Luggage Capacity Seats Up:

Approximately 324 liters (with all seats in place)

Luggage Capacity Seats Folded:

Can exceed 1500 liters with rear seats folded/removed

Standard Tire Size:

205/65 R15 or 215/55 R16 (depending on trim and options)

Wheel Bolt Pattern:

5x108

Wheel Offset:

ET 31 to ET 38 (typical range, verify specific model)

🛡️ Safety Features

Euro Ncap Rating:

Likely 3 or 4 stars (based on common ratings for vehicles of this class and era, specific rating should be verified)

Active Features:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Traction Control (ASR - Anti-Slip Regulation) possibly optional, ESP (Electronic Stability Program) possibly optional on higher trims

Parking Assistance:

Optional rear parking sensors.

Passive Features:

Front Airbags, Side Airbags, Curtain Airbags (potentially optional), Seatbelt Pretensioners, ISOFIX Child Seat Anchors

Front Brakes:

Ventilated Discs

Rear Brakes:

Solid Discs

💡 Technology Features

Infotainment System:

Basic AM/FM Radio with CD player, likely with steering wheel controls on higher trims. Aux input or Bluetooth would be aftermarket additions.

Display Type:

Monochromatic LCD display for radio information and vehicle settings.

Driver Assistance:

Cruise Control (optional), Rear Parking Sensors (optional), ABS, EBD.

Connectivity:

Limited to factory-fitted options like hands-free phone kits (Bluetooth) or aftermarket additions. Central locking, power windows, and mirrors are standard electrical features.

🔧 Maintenance

Engine Oil Change Interval:

Every 15,000 km or 12 months, whichever comes first (use synthetic oil)

Oil Filter Replacement Interval:

Replace with every oil change

Air Filter Replacement Interval:

Every 30,000 km or 24 months

Cabin Filter Replacement Interval:

Every 15,000 km or 12 months

Spark Plug Replacement Interval:

Every 60,000 km for standard plugs, 100,000 km for iridium/platinum (confirm specific plug type)

Timing Belt Replacement Interval:

Every 90,000 - 120,000 km or 5-7 years, whichever comes first (critical component, refer to manual for exact interval and potential associated components like water pump and tensioners)

Brake Fluid Change Interval:

Every 2 years, regardless of mileage.

Engine Oil Specification:

API SL/SM or ACEA A3/B4, SAE 5W-40 or 5W-30 (fully synthetic recommended)

Coolant Type:

Ethylene Glycol-based coolant, OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) formula, typically purple or blue in color. Fiat specification 'Paraflu UP' or equivalent.

Brake Fluid Type:

DOT 4

Power Steering Fluid Type:

Refer to manual, typically ATF DEXRON II/III or a specific power steering fluid

Engine Coolant Capacity:

Approximately 7.0 - 7.5 liters (confirm with manual)

Transmission Fluid Capacity Manual:

Approximately 2.0 - 2.3 liters (confirm with manual)

Transmission Fluid Capacity Automatic:

Approximately 5.0 - 6.0 liters (confirm with manual)

Engine Oil Capacity:

Approximately 4.5 - 5.0 liters (with filter change, confirm with manual)

Known Issues:

Common issues can include wear on suspension components (bushings, ball joints), potential for electrical gremlins common in French/Italian cars of this era, occasional issues with automatic transmission shifting, wear in the heating/ventilation system (blower motor, climate control panel), and exhaust system corrosion. Timing belt system requires diligent maintenance.

Climate Control Issues:

Common failure of the cabin blower motor resistor or the blower motor itself, leading to loss of fan speed control. Leaks in the heater core are also possible.

Wheel Lug Nut Torque:

120 Nm

Cylinder Head Bolt Torque:

Crucial to follow a multi-stage torque sequence and angle tightening procedure as specified in the manual.

📚 Vehicle History

Brand Heritage:

Fiat, an Italian automotive manufacturer founded in 1899, has a long and storied history in producing a wide range of vehicles, from small city cars to commercial vehicles and passenger cars. They are known for innovation and design, often producing stylish and practical vehicles for the European market.

Model Evolution:

The Fiat Ulysse is a large MPV. The first generation was launched in 1994. The 2002 model represents the second generation (Type 179), which was a significant redesign. This generation was a result of a collaboration between Fiat and PSA Peugeot Citroën, leading to shared platforms and components with the Citroën Evasion, Peugeot 806, and Lancia Zeta. The second generation Ulysse received a facelift in 2005.

Platform Sharing:

Shares platform and significant mechanical components with Citroën Evasion, Peugeot 807, and Lancia Zeta.

Production Period:

Second generation produced from 2002 to 2010 (with a facelift in 2005)

Manufacturing Location:

Sevel Nord plant in Hordain, France (shared production with PSA counterparts)

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2002 Fiat Ulysse are not widely publicized, the MPV segment as a whole has often received accolades for practicality and family-friendliness. The shared platform with PSA models means it benefited from established engineering and design principles within that segment.