Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle)
Target Audience:
Families and individuals requiring flexible passenger and cargo space.
Competitors:
Renault Scénic, Citroën Picasso, Volkswagen Touran, Ford C-Max, Opel Zafira.
Platform Sharing:
Based on the PSA (Peugeot-Citroën) platform, sharing components with Peugeot 807 and Citroën C8.
Design Philosophy:
Focus on practicality, modular interior, and comfortable ride for family transport.
Major Systems:
Engine, Transmission, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Steering, Suspension, Brakes, Electrical System, HVAC, Bodywork, Interior Components, Diagnostic Procedures.
Specific Procedures:
Routine maintenance, troubleshooting guides, detailed repair procedures, component removal and installation, electrical wiring diagrams, diagnostic trouble codes (DTCs) and their meanings, specifications, and tolerances.
Type:
Service and Repair Manual
Powertrain:
Comprehensive coverage of the 2.2i 16V engine, including mechanical components, fuel injection, ignition, emissions control, and cooling systems. Detailed information on manual and automatic transmission systems.
Chassis:
In-depth coverage of steering, suspension (front and rear), braking systems (including ABS and EBD if equipped), and wheel alignment procedures.
Electrical:
Extensive electrical system coverage with detailed wiring diagrams for all circuits, including lighting, instrumentation, power windows, central locking, engine control unit (ECU) and related sensors, and diagnostic connector (OBD-II).
Body Interior:
Procedures for body panel removal and installation, door mechanisms, seat adjustments, dashboard removal, HVAC system servicing, and interior trim repairs.
Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, and lubrication points.
Repair:
Engine component overhauls (e.g., cylinder head gasket, timing belt/chain, piston rings), transmission rebuilds, brake caliper and rotor replacement, CV joint replacement, and exhaust system repairs.
Diagnostics:
Step-by-step diagnostic troubleshooting for common drivability issues, electrical faults, and mechanical problems, utilizing OBD-II scanner data and specific diagnostic procedures.
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic preventative maintenance to complete engine and transmission overhauls and complex electrical diagnostics.
Engine Type:
Inline-4, DOHC (Double Overhead Camshafts), 16 Valves
Displacement:
2179 cc (2.2 Liters)
Bore X Stroke:
Approx. 85 mm x 96 mm (typical for DW12)
Compression Ratio:
Approx. 10.5:1
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Ignition System:
Electronic Ignition with Distributorless Ignition System (DIS)
Horsepower:
Approx. 136-147 hp (dependent on specific tuning for the Ulysse)
Torque:
Approx. 200-215 Nm (dependent on specific tuning for the Ulysse)
Fuel Type:
Unleaded Gasoline (Petrol)
Fuel Tank Capacity:
Approx. 80 Liters
Euroncap Rating:
Likely 4 stars for adult occupant protection (typical for this era and class)
ABS:
Standard Anti-lock Braking System
Ebd:
Likely Electronic Brake-force Distribution
Traction Control:
Optional Traction Control System (TCS)
Airbags:
Frontal airbags for driver and passenger, optional side airbags.
Seatbelts:
Three-point inertia reel seatbelts with pre-tensioners for all seating positions.
Child Seat Anchors:
ISOFIX child seat mounting points.
Audio System:
Factory fitted radio/cassette player or CD player, with optional CD changer. Steering wheel mounted audio controls may be present.
Climate Control:
Manual or automatic climate control systems available depending on trim level.
Cruise Control:
Optional cruise control system.
OBD Ii Port:
Standard OBD-II diagnostic port for engine management system scanning.
Oil Change:
Every 15,000 km or 12 months, whichever comes first.
Air Filter:
Replace every 30,000 km or 24 months.
Fuel Filter:
Replace every 60,000 km.
Spark Plugs:
Replace every 60,000 km (standard ignition plugs).
Timing Belt:
Replace every 120,000 km or 5 years, whichever comes first. Crucial to follow this interval to prevent catastrophic engine damage.
Engine Oil:
API SL/CF or ACEA A3/B3/B4, SAE 5W-40 or 10W-40 (check owner's manual for precise recommendation).
Coolant:
Antifreeze coolant, ethylene glycol based, with corrosion inhibitors (e.g., G11 or G12 compliant, consult manual).
Transmission Fluid Manual:
SAE 75W-80 GL-5
Transmission Fluid Auto:
ATF Dexron III or equivalent (specific type depends on transmission model).
Common Faults:
Intermittent electrical gremlins, issues with the automatic transmission torque converter, potential for EGR valve clogging (diesel variants, though this is petrol), suspension wear (bushings, ball joints), and starter motor failures.
Prevention:
Strict adherence to timing belt replacement schedule, regular cleaning of the throttle body and MAF sensor, and checking electrical connections for corrosion.
Fiat Legacy:
Fiat has a long history of producing practical family vehicles and commercial vehicles.
Previous Generations:
The Ulysse is part of a joint venture with PSA Group, sharing its platform and development with the Citroën Evasion, Peugeot 806, and Lancia Zeta (first generation). The 2002 model represents the second generation of the Ulysse.
Manufacturing Location:
Sevelnord plant in Hordain, France (joint venture with PSA).
Production Years:
Second generation produced from 2002 to 2008.
