🏷️ Basic Information

Make:

Ford

Model:

Focus

Year:

2002

Internal Model Code:

Mk1 (Second Generation)

👋 Introduction

Vehicle Class:

Compact Car

Target Audience:

Primarily aimed at owners seeking to perform their own maintenance and repairs, as well as independent automotive repair shops.

Competitors:

Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, Chevrolet Cavalier.

Key Selling Points:

The 2002 Focus offered a European-influenced design, refined handling, and a range of fuel-efficient engines, making it a strong contender in its segment.

Manual Value Proposition:

Provides the critical technical data and procedures necessary to maintain and repair the 2002 Ford Focus, potentially saving owners significant costs and ensuring proper vehicle upkeep.

Vehicle Highlight:

Known for its agile handling and comfortable ride, the 2002 Focus represented a significant step forward for Ford's compact offerings.

📋 Manual Details

Major Systems:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions

Estimated Pages:

2000+

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Software (likely PDF or proprietary viewer)

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, inspection, and reassembly procedures for all engine variants, including timing belt/chain service, piston/ring/valve service, cylinder head gasket replacement, and lubrication system maintenance.

Engine Management:

Diagnosis and repair of fuel injection, ignition system, emissions control systems (EGR, PCV), sensors (MAF, MAP, O2, TPS, Crank/Cam), actuators, and Powertrain Control Module (PCM) operation and troubleshooting.

Transmission Manual:

Service procedures for manual transmissions, including clutch replacement, gearbox overhaul, and shift linkage adjustment.

Transmission Automatic:

Diagnostic flowcharts, fluid level checks, filter/fluid replacement, and internal component repair for automatic transmissions.

Drivetrain:

Front-wheel drive axle shaft and CV joint service, differential inspection and repair (where applicable).

Suspension:

Front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), alignment specifications, and troubleshooting.

Steering:

Power steering system diagnosis, pump and rack replacement, steering column components, and alignment.

Brakes:

Front and rear brake component service (discs, pads, calipers), hydraulic system bleeding, ABS system diagnostics and component replacement, parking brake adjustment.

Electrical System:

Complete wiring diagrams for all circuits, fuse and relay locations, power distribution, battery service, starter and alternator testing/replacement, lighting systems, and accessory circuits.

HVAC:

Refrigerant handling and charging, component replacement (compressor, condenser, evaporator, heater core), blower motor service, and diagnostic procedures for climate control systems.

Body And Frame:

Body panel alignment, door and latch service, interior trim removal/installation, glass replacement, and chassis component inspection.

Emissions Control:

Detailed information on evaporative emission control (EVAP), positive crankcase ventilation (PCV), exhaust gas recirculation (EGR), and catalytic converter systems, including diagnostic routines and component testing.

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid flushes, and general inspections.

Troubleshooting:

Extensive diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues across all vehicle systems.

Component Replacement:

Step-by-step instructions for replacing nearly all major and minor components of the vehicle.

Rebuilding Procedures:

Detailed instructions for rebuilding engines, transmissions, and other major mechanical assemblies.

Diagnostic Techniques:

Guidance on using diagnostic tools, interpreting scan tool data (OBD-II), and performing electrical circuit testing.

Depth Level:

Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts.

Specifications:

Precise torque specifications, clearances, fluid capacities, electrical resistance values, and diagnostic parameters.

Wiring Diagrams:

Full-color, detailed wiring diagrams for all electrical systems, including component locations and connector pinouts.

📊 Manual Specifications

File Type:

Software application, likely interactive PDF or proprietary system.

Searchability:

High, featuring full-text search capabilities for rapid information retrieval.

Printability:

Generally printable pages, allowing for offline use or printing of specific sections.

Image Resolution:

High resolution for clear diagrams, illustrations, and photographs.

Binding:

N/A (Software format)

Paper Quality:

N/A (Software format)

⚙️ Engine Specifications

Engine Code:

Zetec-R (Optional), SPI (Standard)

Displacement Spi:

2.0L (1988cc)

Horsepower Spi:

110 hp @ 5000 rpm

Torque Spi:

125 lb-ft @ 3500 rpm

Block Material Spi:

Cast Iron

Head Material Spi:

Aluminum

Configuration Spi:

Inline 4-Cylinder

Valvetrain Spi:

SOHC (Single Overhead Camshaft)

Fuel System:

Electronic Multi-port Fuel Injection (MPI)

Displacement Zetec:

2.0L (1988cc) DOHC

Horsepower Zetec:

130 hp @ 5300 rpm

Torque Zetec:

135 lb-ft @ 4300 rpm

Fuel Requirement:

87 Octane (Regular Unleaded)

Timing Belt Replacement Interval:

100,000 miles or 10 years (for Zetec engines, SPI does not have a belt, but chain inspection is recommended)

Spark Plug Type:

NGK TR55-1

Oil Capacity Spi:

4.0 Quarts (3.8 Liters) with filter

Oil Type Spi:

SAE 5W-30 API SG or SH

Coolant Type:

Ford Premium Engine Coolant (Gold Color) or equivalent.

🔧 Transmission

Type Standard:

5-Speed Manual (Getrag MTX-75)

Type Optional:

4-Speed Automatic (AX4N)

Manual Fluid Capacity:

1.9 Liters (2.0 Quarts)

Manual Fluid Type:

WSD-M2C200-B Specification

Automatic Fluid Capacity:

7.5 Liters (7.9 Quarts) - Total Capacity

Automatic Fluid Type:

Mercon V Automatic Transmission Fluid

📐 Dimensions

Wheelbase:

101.3 inches (2573 mm)

Length:

169.3 inches (4300 mm)

Width:

68.2 inches (1732 mm)

Height:

57.5 inches (1461 mm)

Front Track:

58.3 inches (1481 mm)

Rear Track:

58.5 inches (1486 mm)

Trunk Volume Sedan:

12.4 cubic feet

Cargo Volume Hatchback:

18.6 cubic feet (rear seats up)

Curb Weight Est Manual:

2700 lbs (1225 kg)

Curb Weight Est Automatic:

2750 lbs (1247 kg)

Standard Wheel Size:

15-inch steel or alloy

Optional Wheel Size:

16-inch alloy

Standard Tire Size:

195/60R15

Bolt Pattern:

4x108

🛡️ Safety Features

NHTSA Front Impact Driver:

Good

NHTSA Front Impact Passenger:

Good

IIHS Front Offset Test:

Acceptable

ABS:

Standard on most trims, optional on base models.

Traction Control:

Optional

Airbags Front:

Standard dual front airbags

Airbags Side:

Optional front side airbags

Seatbelts:

3-point front and rear seat belts with pretensioners.

💡 Technology Features

Audio System:

AM/FM stereo with CD player or cassette tape player. Optional premium audio system available.

Display:

Basic digital display for clock, radio presets, and climate control settings.

Cruise Control:

Available on SE and higher trims.

Auxiliary Input:

Not standard; aftermarket solutions may exist.

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions).

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or 24 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months (if equipped).

Automatic Transmission Fluid Change:

Every 60,000 miles (96,000 km) or 48 months (severe service) or 100,000 miles (160,000 km) (normal service). Consult manual for specific conditions.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Power Steering Fluid:

Type-F ATF or specified power steering fluid meeting Ford specification ESA-M2C185-A.

Brake Fluid:

DOT 3

Common Problem 1:

Ignition coil failure (leading to misfires, rough idle).

Common Problem 2:

Leaking fuel injectors.

Common Problem 3:

Rear wheel bearing failure.

Common Problem 4:

Transmission control module (TCM) issues (automatic transmissions).

Common Problem 5:

Sagging headliner (common interior issue).

📚 Vehicle History

Ford History:

Ford Motor Company, founded by Henry Ford in 1903, revolutionized automotive manufacturing with the assembly line and mass production.

Focus Introduction:

The Ford Focus was introduced globally in 1998 as a successor to the Ford Escort and Ford Sierra. The North American version debuted for the 2000 model year. The 2002 model represents the second year of the first generation (Mk1) in North America.

Mk1 Focus Facelift:

A significant facelift occurred for the 2005 model year in North America, with different styling and updated features.

North American Assembly:

Wayne, Michigan, USA.

Production Years Mk1 Na:

2000-2004

🏆 Awards & Recognition

Car And Driver Best:

Car and Driver's 10Best list for 2000 and 2001.

Automotive Press Association:

Recognized by various automotive press associations for its handling and value.