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Harley Davidson FXDXT Dyna Super Glide 2002 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley Davidson Model: FXDXT Dyna Super Glide T-Sport Year: 2002 Production Codes: FXDXT 👋 Introduction Market Position Positioning: The Harley Davidson FXDXT Dyna Super Glide...
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类型: Motorcycle
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斯库: 438073
Harley Davidson FXDXT Dyna Super Glide 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley Davidson
Model:
FXDXT Dyna Super Glide T-Sport
Year:
2002
Production Codes:
FXDXT
👋 Introduction
Market Position
Positioning:
The Harley Davidson FXDXT Dyna Super Glide T-Sport 2002 was a performance-oriented cruiser in Harley Davidson's lineup, known for its sport-touring capabilities and distinctive 'T-Sport' fairing and saddlebags, appealing to riders seeking a blend of style and touring comfort.
Competitive Analysis
Competitors:
Competed with other American V-twin cruisers and some Japanese sport-touring motorcycles that offered similar displacement and touring amenities.
Key Features
Features:
Distinctive T-Sport fairing and quick-detach saddlebags, Twin Cam 88 engine, comfortable ergonomics for longer rides, robust chassis for stable handling.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Chassis:
Yes
Electrical System:
Yes
Bodywork:
Yes
Suspension:
Yes
Brakes:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Wheels Tires:
Yes
Maintenance:
Yes
Troubleshooting:
Yes
Diagnostics:
Yes
Page Count
Total Pages:
707
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, assembly, inspection, and repair of the engine. Includes top-end (cylinder heads, valves) and bottom-end (crankshaft, connecting rods, pistons) components. Covers timing and ignition system service.
Fuel And Ignition Systems:
Comprehensive coverage of carburetor systems, fuel delivery, ignition timing, spark plugs, coils, and related components for optimal performance and emissions control.
Transmission And Drivetrain:
Includes service procedures for the transmission, clutch, primary drive, and final belt drive. Covers clutch adjustment, inspection, and replacement, as well as transmission gear and bearing service.
Electrical System:
Extensive coverage of the entire electrical system, including wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system, lighting, ignition switch, and accessory circuits.
Suspension And Steering:
Detailed instructions for front fork servicing (oil changes, seal replacement, component disassembly), rear shock absorber service, and steering head bearing maintenance and adjustment.
Brake System:
Covers front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, rotors, and bleeding procedures. Includes specifications for fluid types and component torque values.
Frame And Bodywork:
Information on frame inspection, body panel removal and installation, fairings, saddlebags, and associated hardware. Includes procedures for maintaining the structural integrity and aesthetic appearance.
Wheels And Tires:
Procedures for wheel removal and installation, tire mounting and balancing, spoke inspection, and related hub and bearing service.
Procedures Included
Routine Maintenance:
Covers all scheduled maintenance tasks, including oil changes, filter replacements, spark plug checks, chain adjustments (if applicable), and lubrication points.
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling major vehicle components and systems, with emphasis on correct procedures and torque specifications.
Troubleshooting Guides:
Diagnostic flowcharts and troubleshooting steps for identifying and resolving common mechanical and electrical problems, including symptoms and likely causes.
Component Testing And Adjustment:
Procedures for testing electrical components, calibrating sensors, and adjusting mechanical systems for optimal operation. Includes specifications for voltage, resistance, and timing.
Special Tool Identification:
Reference to required special service tools, often with illustrations of their use in specific repair procedures.
Technical Specifications:
Detailed technical data including tightening torques, fluid capacities, wear limits, tolerances, and performance specifications for all major components.
Technical Depth
Depth:
Comprehensive, covering from basic routine maintenance and adjustments to complete engine and transmission rebuilds, electrical diagnostics, and chassis overhauls. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, printable, and searchable PDF. Ensures all text and diagrams are clear and legible.
Print Quality
Printable:
Yes, all 707 pages are printable, allowing users to create hard copies of specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper Type:
N/A (Digital PDF Format)
Software Requirement
Required Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac OS, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88 V-Twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Ignition System:
Electronic, breakerless
Performance
Horsepower:
Approx. 60-70 HP (specifications vary by tuning and region)
Torque:
Approx. 70-80 ft-lbs (specific torque figures vary by tuning and region)
Fuel System
Fuel Delivery:
Carburetor (likely Keihin CV 40)
Fuel Capacity:
4.8 US gallons (18.2 L)
Lubrication
Oil Type:
Harley Davidson recommends specific V-Twin motorcycle oils. Consult manual for exact specifications and viscosity grades (e.g., SAE 20W50).
Oil Capacity:
Approximately 3.0-3.5 US quarts (2.8-3.3 L) with filter change.
🔧 Transmission
Standard
Type:
5-speed constant mesh
Optional
Optional Transmissions:
N/A (Standard 5-speed)
Features
Clutch Type:
Wet, multi-plate
Primary Drive:
Duplex chain, rubber isolated
Final Drive:
Belt drive
Transmission Fluid
Fluid Type:
Harley Davidson recommends specific transmission and primary chaincase lubricant. Consult manual for exact specifications.
📐 Dimensions
Exterior
Length:
Approximately 93.1 inches (2365 mm)
Width:
Approximately 34.5 inches (876 mm)
Height:
Approximately 53.7 inches (1364 mm) to top of windshield
Weights
Dry Weight:
Approximately 640 lbs (290 kg)
Gross Vehicle Weight Rating:
Consult vehicle owner's manual or VIN plate for specific GVWR.
Payload Capacity:
Consult vehicle owner's manual or VIN plate for specific payload capacity.
Wheelbase
Wheelbase:
Approximately 63.5 inches (1613 mm)
Ground Clearance
Ground Clearance:
Approximately 5.0 inches (127 mm)
🛡️ Safety Features
Ratings
Safety Standards:
Harley Davidson motorcycles are designed and manufactured to meet applicable federal safety standards for motorcycles. Specific ratings are not typically provided in the same way as automobiles.
Active Features
Active Safety:
Disc brakes front and rear, responsive suspension, reliable lighting system, stable chassis geometry.
Passive Features
Passive Safety:
Frame structure, rider ergonomics, wind protection from fairing.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation including speedometer, tachometer (often optional or integrated), odometer, trip meter, and indicator lights. No complex infotainment systems were standard on this model.
Driver Assistance
Driver Assistance:
N/A (No electronic driver assistance features as found in modern automobiles).
Connectivity
Connectivity:
N/A (No Bluetooth or Wi-Fi connectivity).
Lighting
Headlight Type:
Halogen headlight
Taillight Type:
Incandescent bulb
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 2,500 to 5,000 miles or 6 months, whichever comes first. Refer to the manual for precise intervals.
Primary Chaincase Oil Change:
Typically every 5,000 to 10,000 miles. Refer to the manual for precise intervals.
Transmission Oil Change:
Typically every 10,000 to 15,000 miles. Refer to the manual for precise intervals.
Spark Plug Replacement:
Typically every 10,000 to 15,000 miles, or as recommended based on inspection.
Belt Drive Inspection Tension:
Regular inspection of the belt for wear and correct tension (usually every 2,500 miles).
Air Filter Cleaning Replacement:
Depends on riding conditions, typically checked at every oil change and replaced as needed or per mileage interval.
Fluid Specifications
Engine Oil Specification:
Harley Davidson recommends specific 20W-50 V-Twin motorcycle oil. Consult manual for exact grade and API service classification.
Primary Chaincase Lubricant Specification:
Harley Davidson Formula+ or equivalent primary lubricant. Consult manual for exact specifications.
Transmission Lubricant Specification:
Harley Davidson Formula+ or equivalent transmission lubricant. Consult manual for exact specifications.
Brake Fluid Specification:
DOT 4 brake fluid. Always use fresh, high-quality fluid.
Fork Oil Specification:
Specific fork oil weight recommended by Harley Davidson, typically around 15W. Consult manual for exact type and volume.
Known Issues
Common Issues:
Potential issues can include premature wear on the starter drive gear, oil leaks from the crankcase or primary cover, electrical connector corrosion, and clutch drag. The Twin Cam 88 engine generally proved robust, but regular maintenance is key. Some early Twin Cam models experienced cam chain tensioner wear.
📚 Vehicle History
Brand Heritage
Heritage:
Harley Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and rider community. The Dyna platform, introduced in 1991, offered a blend of classic styling with modern engineering.
Model Evolution
Evolution:
The FXDXT T-Sport variant was introduced as a more performance-oriented touring option within the Dyna range, featuring the distinctive fairing and hard saddlebags that echoed earlier FXR 'T-Sport' models, providing enhanced practicality for long-distance riding.
Production
Production Years:
The Dyna T-Sport (FXDXT) was produced for a limited run of years, with 2002 being a notable model year.
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 2002 FXDXT are not widely publicized, the Dyna platform and the Twin Cam 88 engine were well-regarded for their performance and reliability within the Harley Davidson community during their production years.
Ratings
Customer Satisfaction:
Owners often praise the FXDXT for its capable handling, comfortable ride for a cruiser, and the iconic Harley Davidson V-twin experience, especially for those who appreciate its sport-touring intent.
Certifications
Certification:
N/A (Not applicable for aftermarket service manuals).
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