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2002 Isuzu Rodeo Service & Repair Manual Software

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$16.99
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🏷️ Basic Information Identification Make: Isuzu Model: Rodeo Year: 2002 Codes Chassis Code: UB 👋 Introduction Market Position Market Segment: Compact/Mid-size SUV, often positioned as a capable and relatively affordable...
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2002 Isuzu Rodeo Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Rodeo
Year:
2002
Codes
Chassis Code:
UB
👋 Introduction
Market Position
Market Segment:
Compact/Mid-size SUV, often positioned as a capable and relatively affordable option in its class.
Competitive Analysis
Competitors 2002:
Jeep Cherokee, Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder, Honda CR-V, Subaru Forester.
Key Features Vehicle
Usp 2002:
Available V6 engine, optional 4WD, body-on-frame construction (for some models), competitive pricing.
Key Features Manual
Manual Advantages:
Official licensing assures accuracy and completeness, digital format offers quick searchability and accessibility, comprehensive coverage ensures all repair and maintenance needs can be met.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for all systems and components of the 2002 Isuzu Rodeo.
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital Software (likely PDF/HTML-based)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnostics, repair, and overhaul procedures for engine components, including cylinder heads, pistons, crankshaft, camshafts, timing systems, lubrication, and cooling.
Engine Electrical:
Wiring diagrams, diagnostic procedures for ignition system, fuel injection system (EFI), starting system, charging system, and emissions control systems.
Transmission Manual:
Disassembly, assembly, adjustment, and troubleshooting for manual transmissions.
Transmission Automatic:
Diagnostic procedures, fluid service, hydraulic system checks, and internal component repair for automatic transmissions.
Drivetrain:
Front and rear axle overhaul, differential service, driveshaft and U-joint repair, CV joint inspection and replacement.
Suspension:
Front and rear suspension component identification, inspection, replacement (shocks, struts, springs, control arms, ball joints, bushings), and alignment specifications.
Steering:
Power steering system diagnostics, pump and rack/gearbox repair, tie rod end replacement, and steering column service.
Brakes:
Front and rear brake system service (disc and drum), ABS system diagnostics, brake fluid replacement, caliper and master cylinder repair.
Electrical System:
Battery service, lighting system diagnostics, power windows, door locks, wipers, horn, instrument panel, and accessory circuits.
Body And Frame:
Door panel removal, interior trim, seat adjustment/removal, glass replacement, bumper service, and basic body panel alignment.
HVAC:
Air conditioning system service, refrigerant recharge, blower motor replacement, heater core service, and control module diagnostics.
Emissions Control:
Catalytic converter, O2 sensors, EGR system, evaporative emission control (EVAP) system diagnostics and repair.
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and changes, tire rotation, spark plug replacement, belt inspection and replacement.
Troubleshooting:
System-by-system diagnostic flowcharts and symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Diagnostics:
On-Board Diagnostics (OBD-II) code interpretation, sensor testing, actuator testing, and ECU diagnostics.
Specifications:
Torque specifications, clearances, fluid capacities, alignment angles, and electrical resistance values.
Technical Depth
Depth:
In-depth technical information suitable for professional technicians and advanced DIY enthusiasts, covering everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Digital Format:
Likely a proprietary software application or a collection of searchable PDF files. Designed for easy navigation and quick access to information.
Print Quality
Printability:
Designed to be printable, allowing users to print specific sections or the entire manual for hard copy reference.
Binding Type
Digital Binding:
N/A (Digital format)
Paper Type
Digital Paper Simulation:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine 2 5L I4:
2.5L 4-cylinder (C25SE/X25SE). Displacement: 2495cc. Bore x Stroke: 93.5mm x 91.0mm. Compression Ratio: 9.1:1. Power: Approx. 130-135 hp @ 5000-5300 RPM. Torque: Approx. 135-140 lb-ft @ 3500-4000 RPM.
Engine 3 2L V6:
3.2L V6 (6VD1-W). Displacement: 3165cc. Bore x Stroke: 93.4mm x 77.0mm. Compression Ratio: 9.0:1. Power: Approx. 190-205 hp @ 5200-5400 RPM. Torque: Approx. 200-215 lb-ft @ 3000-3200 RPM.
Performance
Fuel Requirement:
Regular unleaded gasoline (87 octane or higher recommended).
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI).
Engine Management
ECU Type:
Engine Control Unit (ECU) controls fuel delivery, ignition timing, and emissions systems. Specific ECU part numbers vary by model and engine.
Lubrication
Oil Capacity I4:
Approximately 4.5 US quarts (4.3 L) with filter change.
Oil Capacity V6:
Approximately 5.0 US quarts (4.7 L) with filter change.
Cooling System
Coolant Type:
Ethylene Glycol-based antifreeze/coolant (refer to manual for specific color/type, typically green).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
4-speed automatic transmission (4L30-E for V6, likely similar for I4 variants).
Features
Drivetrain Options:
2WD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive) with selectable transfer case.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil, SAE 75W-90 recommended. Capacity: Approx. 2.0-2.5 US quarts.
Automatic Transmission Fluid:
Dexron-III (or equivalent). Capacity: Approx. 7.5-8.5 US quarts for a drain and fill.
📐 Dimensions
Exterior
Wheelbase:
Approximately 104.3 inches (2649 mm).
Length:
Approximately 177.4 inches (4506 mm).
Width:
Approximately 71.7 inches (1821 mm).
Height:
Approximately 66.1 inches (1679 mm).
Weights
Curb Weight:
Varies by configuration, typically 3700-4300 lbs (1680-1950 kg).
Cargo
Cargo Volume:
Approx. 30.0 - 40.0 cubic feet behind rear seats, expandable to 70.0 - 80.0 cubic feet with rear seats folded.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
The 2002 Isuzu Rodeo received mixed frontal impact ratings. Frontal driver side rated 'Good' in some tests, but overall structure and side impact performance varied. Consult specific NHTSA reports for exact data.
IIHS Crash Test:
Generally received 'Acceptable' or 'Marginal' ratings in frontal offset crash tests from the IIHS in its earlier years. Later models may have seen improvements.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most if not all models.
Passive Features
Airbags:
Dual front airbags. Side-impact airbags were optional on some trims.
Seatbelts:
Three-point seatbelts for all occupants, including pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio systems with more speakers were available. Auxiliary input not common for this era.
Driver Assistance
Traction Control:
Traction Control System (TCS) was optional on some models, particularly with the V6 engine and 4WD.
Cruise Control:
Standard on most trims.
Connectivity
Auxiliary Power:
12V power outlets for accessories.
Interior Features
Climate Control:
Manual or automatic climate control systems were available depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe conditions) or 7,500 miles or 12 months (normal conditions), using synthetic or synthetic blend oil.
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on driving environment.
Spark Plug Replacement:
Iridium spark plugs: 100,000 miles. Standard spark plugs (if equipped): 30,000-50,000 miles. (Refer to manual for specific plug type and gap).
Transmission Fluid Change:
Automatic: Every 30,000 - 60,000 miles. Manual: Inspect every 30,000 miles, change at higher mileage or if contaminated.
Fluid Specifications
Brake Fluid Type:
DOT 3.
Power Steering Fluid:
Dexron-III (or equivalent specified by Isuzu).
Known Issues
Common Problems:
Frame rust (especially in rust-belt regions), P0420 (Catalyst System Efficiency Below Threshold) due to catalytic converter issues, potential for timing chain stretch in early V6 engines, automatic transmission solenoids or torque converter issues, minor electrical gremlins.
Tire Specifications
Stock Tire Sizes:
Common sizes include P235/70R16 and P245/70R17. (Refer to vehicle placard for exact size).
Wheel Specifications
Bolt Pattern:
5x139.7mm (5x5.5 inches).
Center Bore:
106.1 mm.
📚 Vehicle History
Brand Heritage
Isuzu SUV Legacy:
Isuzu has a long history in the SUV market, with vehicles like the Trooper and Rodeo known for their off-road capability and ruggedness, often sharing platforms or technology with other manufacturers (e.g., Honda Passport).
Model Evolution
Rodeo Generations:
The 2002 model is part of the second generation Rodeo (1998-2004), which featured a redesign offering more car-like refinement while retaining some of its truck-based heritage. It was built in Lafayette, Indiana, by Subaru-Isuzu Automotive Inc. (SIA).
Production
Manufacturing Location:
Lafayette, Indiana, USA.
🏆 Awards & Recognition
Recognitions
Ii Ii Truck SUV:
While not a recurring award winner, the Rodeo was often considered a strong contender in its segment for value and capability, particularly for those seeking a body-on-frame SUV. Its shared platform with the Honda Passport also lent it a degree of proven reliability from its Honda association.
Ratings
Consumer Reports Reliability:
Consumer Reports reliability ratings for the Rodeo varied throughout its production life. Early models sometimes faced criticism for less-than-stellar reliability, while later models and specific powertrains (especially the V6 co-developed with Honda) generally performed better. This manual is essential for addressing potential issues and maintaining the vehicle.
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