🏷️ Basic Information

Make:

Jeep

Model:

Liberty

Generation:

KJ

Model Year:

2002

👋 Introduction

Vehicle Segment:

Compact SUV / Off-road focused utility vehicle.

Competitors 2002:

Ford Escape, Toyota RAV4, Honda CR-V, Subaru Forester, Nissan Xterra.

Jeep Heritage:

Carries the Jeep brand's legacy of off-road capability and ruggedness, even in a compact SUV format.

Body On Frame:

One of the few compact SUVs in its era to utilize body-on-frame construction, enhancing durability and off-road suitability.

Powertrain Options:

Offered with a choice of capable engines and Jeep's renowned 4x4 systems.

📋 Manual Details

General Coverage:

Complete workshop repair procedures for the Jeep Liberty KJ 2002 model.

Estimated Pages:

Over 2000

Type:

Service Repair Manual

Language:

English

Format:

Instant Download (PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, diagnostics, repair, rebuilding (including specific procedures for available engine variants).

Engine Electrical:

Ignition system, fuel injection system, starting and charging system, sensors, ECU diagnostics.

Transmission:

Automatic and manual transmission overhaul, diagnostics, fluid services, clutch system (if applicable).

Drivetrain:

Front axle, rear axle, transfer case, propeller shafts, CV joints, differentials.

Suspension:

Front and rear suspension components, steering system, wheel alignment.

Brakes:

Hydraulic brake system, ABS system, parking brake, brake pad/rotor replacement, caliper overhaul.

Electrical System:

Wiring diagrams for all systems, lighting, accessories, power distribution, fuses, relays.

Body And Chassis:

Body panel repair, door mechanisms, glass replacement, interior trim, chassis structural repair.

HVAC:

Air conditioning system, heating system, blower motor, climate control diagnostics.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure regulation.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan system.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides, identification of common faults.

Repair:

Step-by-step instructions for component removal, repair, and installation of all major and minor systems.

Rebuilding:

Detailed procedures for complete engine and transmission rebuilding, including specifications and tolerances.

Electrical Diagnostics:

Extensive electrical diagnostic strategies, use of multimeters, oscilloscopes, and scan tools.

Wiring Diagrams:

Complete and detailed wiring diagrams for all vehicle circuits, color-coded and clearly labeled.

Depth:

Comprehensive, covering from basic DIY maintenance to advanced engine and transmission rebuilds, suitable for professional mechanics and experienced DIYers.

📊 Manual Specifications

Digital Format:

PDF

Scalability:

High resolution, suitable for printing individual pages or the entire manual.

Digital Access:

Instant download via secure link.

Digital Content:

Richly illustrated with step-by-step diagrams, schematics, and photographs.

⚙️ Engine Specifications

Engine 1 Variant:

2.4L Power-Tech I4 (G418)

Engine 1 Displacement:

2429 cc

Engine 1 Horsepower:

147 hp @ 5800 rpm

Engine 1 Torque:

165 lb-ft @ 4000 rpm

Engine 2 Variant:

3.7L Power-Tech V6 (EWG/EKG)

Engine 2 Displacement:

3701 cc

Engine 2 Horsepower:

205 hp @ 5200 rpm

Engine 2 Torque:

235 lb-ft @ 4000 rpm

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Coolant Capacity:

Approx. 7.5 quarts (7.1 Liters) with V6, 6.5 quarts (6.2 Liters) with I4

Emission Control:

Catalytic converter, Oxygen sensors, EGR (on some variants).

🔧 Transmission

Transmission Type I4:

5-Speed Manual Transmission (NV1500)

Transmission Type V6:

4-Speed Automatic Transmission (42RLE)

Transmission Type I4 Auto:

4-Speed Automatic Transmission (40TES/41TES)

Transfer Case Type:

NV136 (Command-Trac - Part-time, 2-speed) or NV244 (Selec-Trac - Full-time, 2-speed, with neutral).

Automatic Transmission Fluid:

ATF+4 (Chrysler Material Standard MS-9602)

Manual Transmission Fluid:

MS-9224 (Manual Transmission Fluid)

4X4 Systems:

Command-Trac (Part-Time 4WD), Selec-Trac (Full-Time 4WD with 2WD option).

📐 Dimensions

Wheelbase:

104.1 inches (2644 mm)

Length:

173.4 inches (4404 mm)

Width:

71.6 inches (1819 mm)

Height:

67.4 inches (1712 mm) (without roof rails)

Ground Clearance:

Approx. 8.0 inches (203 mm)

Curb Weight Min:

Approx. 3748 lbs (1700 kg) (I4 2WD)

Curb Weight Max:

Approx. 4340 lbs (1968 kg) (V6 4WD)

Towing Capacity:

Up to 3500 lbs (1588 kg) (V6 models with tow package)

Cargo Volume Behind Rear Seat:

Approx. 38.3 cubic feet (1084 liters)

Cargo Volume With Rear Seat Folded:

Approx. 71.8 cubic feet (2033 liters)

🛡️ Safety Features

NHTSA Frontal Crash:

4-star driver, 4-star passenger (for models with side airbags).

IIHS Frontal Offset:

Acceptable (for models tested by IIHS)

ABS:

Standard Anti-lock Braking System (ABS) on all models.

Traction Control:

Available Traction Control System (TCS).

Electronic Stability:

ESP (Electronic Stability Program) not widely available or standard on 2002 models.

Airbags:

Driver and front passenger airbags. Optional front-seat side airbags.

Rollover Protection:

Body-on-frame construction contributes to structural integrity. Roll-over sensor for airbag deployment.

💡 Technology Features

Audio System:

Standard AM/FM/CD audio system. Optional premium sound systems and Sirius satellite radio preparation.

Display Type:

Basic analog gauges and digital odometer. No central touchscreen infotainment on base models.

Cruise Control:

Standard cruise control on most trims.

Power Outlets:

12V accessory power outlets in the dashboard and rear console.

🔧 Maintenance

Oil Change Interval:

Every 3,000-6,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for specifics).

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plug Replacement:

I4: Approx. 100,000 miles (using original equipment type). V6: Approx. 60,000-100,000 miles (depending on spark plug type).

Transmission Fluid Change:

Every 30,000-60,000 miles, or as per severe service schedule. Refer to manual for exact procedures and fluid capacity.

Engine Oil Type:

SAE 5W-30 (preferred) or SAE 10W-30 for I4; SAE 5W-30 for V6. Check manual for ambient temperature suitability.

Coolant Type:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (5 Year/100,000 Mile Formula), or equivalent HOAT.

Brake Fluid Type:

DOT 3

Common Issues Kj:

Radiator cracking (plastic tanks), differential leaks, power steering pump leaks, intermittent electronic issues, door lock actuator failures, minor interior trim rattles.

Transfer Case Issues:

Chain stretch or wear in the NV231/NV244 transfer cases can lead to noise and engagement problems.

📚 Vehicle History

Jeep Legacy:

The Jeep brand, founded in 1941, is synonymous with off-road capability and ruggedness.

Kj Generation:

The KJ Liberty, introduced for the 2002 model year, replaced the Cherokee (XJ) in North America. It was designed as a more modern, refined, and compact offering while retaining Jeep's core attributes.

Design Platform:

Based on DaimlerChrysler's KJ platform, which was a unibody structure initially, but later models utilized a 'short-and-wide' body-on-frame approach for the Liberty, distinguishing it from many unibody competitors.

Manufacturing Location:

Toledo, Ohio, USA

Production Years:

2002 - 2007

🏆 Awards & Recognition

Off Road Capability Ranking:

Consistently recognized for its off-road prowess within the compact SUV segment, often outperforming competitors with independent front suspension.