🏷️ Basic Information

Make:

Kia

Model:

Sedona

Year:

2002

Chassis Code:

VQ

👋 Introduction

Market Position:

The Kia Sedona (VQ generation) was positioned as a value-oriented, family-friendly minivan, competing in a segment dominated by established players. It offered practicality and a generous interior at a competitive price point.

Competitors:

Honda Odyssey, Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Windstar, Chevrolet Venture.

Key Features:

Spacious interior, flexible seating configurations, comfortable ride, strong value proposition, available V6 engine.

📋 Manual Details

Coverage:

Full Workshop Service & Repair

Page Count:

Estimated 1500-2000 pages (typical for comprehensive workshop manuals of this era)

Manual Type:

Workshop Service Manual

Language:

English

Format:

Digital PDF

📖 Manual Coverage

Engine Mechanical:

Engine overhaul, disassembly, assembly, diagnosis, component testing (pistons, rings, bearings, camshaft, crankshaft, cylinder head, valves, timing system)

Engine Performance:

Fuel system (injection, pumps, injectors, pressure regulation), ignition system, emissions control system, cooling system, lubrication system

Transmission:

Automatic Transmission (AT) diagnosis, removal, installation, internal component overhaul, fluid specifications, torque converter service

Drivetrain:

Front Wheel Drive (FWD) axle shafts, CV joints, differential, driveshaft, wheel bearings

Suspension:

Front and rear suspension diagnosis, component replacement (struts, shocks, control arms, ball joints, bushings), alignment specifications

Steering:

Power steering system diagnosis, pump, rack and pinion, tie rod ends, steering column service

Brakes:

Hydraulic brake system diagnosis, front and rear disc brakes, brake pads, rotors, calipers, brake lines, ABS system components and diagnosis

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting system, fuses, relays, wiring diagrams, component testing

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, components (compressor, condenser, evaporator, blower motor), refrigerant handling and service

Body And Trim:

Exterior body panels, interior trim removal and installation, doors, windows, locks, mirrors, glass replacement

Chassis And Frame:

Frame inspection and repair, subframes, mounts

Safety Systems:

Airbag system diagnosis and component replacement, seat belts

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs)

Repair:

Step-by-step repair instructions for all major systems, component removal and installation, adjustments, and calibrations

Diagnosis:

In-depth diagnostic procedures for electrical and mechanical systems, use of diagnostic tools and scan equipment

Specifications:

Torque specifications for fasteners, engine clearances, diagnostic values, fluid capacities, electrical specifications

Depth:

Comprehensive - Covers from basic routine maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, clear text and diagrams, suitable for printing

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

3.5L V6 SOHC MPI

Engine Code:

G6CU (Hyundai-developed 'Sigma' V6)

Horsepower:

Approx. 195 hp @ 5800 rpm

Torque:

Approx. 215 lb-ft @ 4500 rpm

Fuel System:

Multi-Point Fuel Injection (MPI)

Bore X Stroke:

91.0 mm x 92.0 mm (approx.)

Compression Ratio:

9.4:1 (approx.)

Firing Order:

1-4-2-5-3-6

Valve Train:

SOHC (Single Overhead Camshaft) with 3 valves per cylinder

Coolant Type:

Type A/HOAT (Hybrid Organic Acid Technology) coolant, typically ethylene glycol based. Refer to manual for exact specification and capacity (approx. 9.0-9.5 liters).

Oil Type:

API Certified SAE 5W-30 (preferred) or 10W-30. Consult manual for specific Kia recommendation. Capacity: approx. 4.5 liters with filter.

Oil Filter Part Number:

Example: Kia 26300-35503 (verify with VIN)

🔧 Transmission

Transmission Type:

4-speed Automatic Transmission (4-speed AT)

Optional Transmission:

None offered in 2002 model year.

Transmission Fluid Type:

Kia/Hyundai SP-III Automatic Transmission Fluid (ATF) or equivalent Dexron III/Mercon. Capacity: approx. 7.5-8.0 liters for a complete fluid change.

Transmission Fluid Part Number:

Example: Kia 00200-00015 (SP-III ATF) (verify with VIN)

📐 Dimensions

Length:

Approx. 190.7 inches (4843 mm)

Width:

Approx. 75.2 inches (1910 mm)

Height:

Approx. 67.5 inches (1715 mm)

Wheelbase:

Approx. 116.5 inches (2960 mm)

Curb Weight:

Approx. 4200-4500 lbs (1905-2041 kg) depending on trim and options

Gross Vehicle Weight Rating Gvwr:

Approx. 5800-6000 lbs (2630-2722 kg)

Towing Capacity:

Typically rated up to 3500 lbs (1588 kg) with optional towing package.

Cargo Volume Behind 3Rd Row:

Approx. 22.0 cubic feet (623 liters)

Cargo Volume With 3Rd Row Folded:

Approx. 83.0 cubic feet (2350 liters)

Cargo Volume With 2Nd And 3Rd Rows Folded:

Approx. 140.0 cubic feet (3965 liters)

🛡️ Safety Features

NHTSA Frontal Driver Rating:

4 Stars (as per NHTSA 2002 data)

NHTSA Frontal Passenger Rating:

4 Stars (as per NHTSA 2002 data)

NHTSA Side Impact Front Seat Rating:

4 Stars (as per NHTSA 2002 data)

NHTSA Side Impact Rear Seat Rating:

5 Stars (as per NHTSA 2002 data)

Active Safety:

Anti-lock Braking System (ABS), Traction Control System (TCS) (optional on some trims).

Passive Safety:

Driver and front passenger airbags, front and second-row side curtain airbags (optional), three-point seatbelts with pretensioners for all occupants, LATCH child seat anchors.

💡 Technology Features

Infotainment System:

Base models featured a standard AM/FM/Cassette or CD player. Higher trims offered optional premium audio systems with more speakers.

Driver Assistance:

Limited by modern standards. Cruise control was common. Optional traction control was available on some models.

Connectivity:

Basic connectivity features for the era, primarily focused on audio input (CD, cassette). No USB or Bluetooth connectivity standard.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil). Severe driving conditions may require shorter intervals.

Transmission Fluid Change Interval:

Every 60,000 miles (96,000 km) or 36 months, whichever comes first. Inspect more frequently under severe use.

Coolant Change Interval:

First change at 60,000 miles (96,000 km) or 36 months, then every 30,000 miles (48,000 km) or 24 months thereafter.

Spark Plug Replacement Interval:

Platinum-tipped spark plugs: typically every 100,000 miles (160,000 km).

Timing Belt Replacement Interval:

N/A - This engine uses a timing chain, not a belt. Requires inspection, not replacement, unless noise or issues arise.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Type:

Dexron III/Mercon ATF or specific power steering fluid (refer to manual for exact Kia specification).

Common Issues:

Transmission solenoids failing (leading to harsh shifting or no engagement), CV axle boot tears, power steering pump leaks, alternator failures, front suspension component wear (bushings, ball joints), minor electrical gremlins, HVAC blower motor resistor issues.

Tire Size:

Commonly 215/65R16 or 215/60R17 depending on trim level. Verify with vehicle's door jamb sticker.

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Center Bore:

67.1 mm

Lug Nut Torque:

Typically 80-90 ft-lbs (108-122 Nm).

📚 Vehicle History

Brand Heritage:

Kia, established in 1944, has grown from a manufacturer of bicycle parts to a global automotive brand known for offering affordable and reliable vehicles. Kia's entry into the North American minivan market aimed to provide an alternative to established Japanese and American brands.

Generation:

First Generation (VQ) 2002-2005

Introduction Year:

2002

Platform:

Shared platform with Hyundai Santa Fe and Sonata (Hyundai-Kia platform).

Manufacturing Location:

Gwangmyeong, South Korea

🏆 Awards & Recognition

Recognitions:

While not a recipient of major accolades, the 2002 Kia Sedona was recognized for offering significant value and practicality in the minivan segment, often praised for its spaciousness and family-friendly features relative to its price point.