2002 Kia Sorento Body shop Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2002 Body Style: Body-on-frame SUV Platform: Hyundai KM platform Vin Code Location: Driver's side dashboard, visible through windshield 👋 Introduction Market...

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标签: 2002 Car Cars Kia Sorento

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Year:

Body Style:

Body-on-frame SUV

Platform:

Hyundai KM platform

Vin Code Location:

Driver's side dashboard, visible through windshield

👋 Introduction

Market Position

Segment:

Mid-size SUV, often competing in the compact to mid-size crossover and body-on-frame SUV segments depending on specific market positioning.

Competitive Analysis

Key Competitors 2002:

Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee, Chevrolet TrailBlazer

Key Features

Body On Frame Construction:

Provides robust chassis for off-road capability and towing, distinguishing it from unibody crossovers.

Engine Options:

Offered with robust V6 and V8 engine options providing good power for its class.

Manual Value Proposition

Target Audience:

Body shops, collision repair centers, mechanics, and DIY enthusiasts focused on vehicle body repair and restoration.

📋 Manual Details

Coverage Areas

Primary Coverage:

Body shop repairs, maintenance, diagnostics, and service procedures

Specific Sections Covered:

General Information, Body Structure, Replacing Body Panels, Body Dimensions, Waterproofing and Rustproofing, Body Modification Tools, Plastic Parts

Page Count

Estimated Page Count:

N/A (Digital Download)

Manual Type

Type:

Body Shop Manual / Service Manual

Language

Language:

English

Format

Digital Format:

Download Type:

Instant Download

📖 Manual Coverage

Systems Covered

Body Systems:

Chassis, frame, body panels, exterior trim, doors, windows, sunroof, glass, interior trim, sound insulation, weather stripping, body sealing

Procedures Included

Repair Procedures:

Panel replacement, dent repair, structural alignment, rust repair, corrosion protection, sealant application, glass replacement, trim installation, component repair and replacement

Technical Depth

Depth:

Detailed, step-by-step instructions with exploded views and diagrams for professional repair and maintenance. Equivalent to dealer-level documentation.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Required Software:

Adobe PDF Reader & WinZip

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code V6:

Kia KV6 (3.5L V6)

Performance

Horsepower V6:

Approximately 192-200 hp (depending on market and specific tune)

Torque V6:

Approximately 215-220 lb-ft (depending on market and specific tune)

Horsepower V8:

Approximately 230-240 hp

Torque V8:

Approximately 250-260 lb-ft

Engine Code V8

Engine Code V8:

Hyundai Sigma 3.5L V8 (in some markets)

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Engine Management

ECU Type:

Engine Control Unit (ECU) for managing fuel, ignition, and emissions

🔧 Transmission

Standard

Transmission Type V6:

4-speed automatic

Optional

Transmission Type V8:

4-speed automatic (often)

Features

Drive Modes:

Available in 2WD (RWD) and 4WD (Part-time or Full-time, depending on trim)

Fluid Specifications

Automatic Transmission Fluid Type:

ATF SP-III (or equivalent approved by Kia)

📐 Dimensions

Exterior

Length:

Approx. 4,675 mm (184.1 in)

Width:

Approx. 1,830 mm (72.0 in)

Height:

Approx. 1,730 mm (68.1 in)

Wheelbase:

Approx. 2,755 mm (108.5 in)

Weights

Curb Weight:

Approx. 1,800 - 2,000 kg (3,968 - 4,409 lbs), varies by configuration

Gross Vehicle Weight Rating Gvwr:

N/A (Specific values vary by configuration, consult manual)

Towing Capacity:

Up to 5,000 lbs (2,268 kg) with proper equipment

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

4-star driver, 4-star passenger (for 2002 model year, varies)

IIHS Side Impact Rating:

Good (for models equipped with side airbags, varies)

Active Features

Anti-lock Braking System (ABS) standard on most models

Traction Control:

Traction Control System (TCS) available on some models

Passive Features

Airbags:

Front airbags standard, optional side-impact airbags

Seatbelts:

3-point seatbelts with pre-tensioners for front occupants

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM stereo with CD player and cassette tape deck. Optional premium audio systems available.

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors standard on most trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first. Consult manual for exact recommendations.

Tire Rotation Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km)

Engine Coolant Flush:

Refer to manual for specific mileage or time interval (e.g., every 30,000 - 60,000 miles or 2-4 years)

Fluid Specifications

Engine Oil Type:

API SJ or higher, SAE 5W-30 or 10W-30 (refer to owner's manual for specific viscosity and API rating)

Engine Oil Capacity:

Approx. 4.5 - 5.0 liters (4.8 - 5.3 US quarts) for 3.5L V6, with filter

Coolant Type:

Ethylene Glycol based antifreeze, typically a green or pink colored long-life coolant (refer to manual for exact type)

Known Issues

Common Body Issues:

Rust on lower body panels, wheel wells, and rocker panels, especially in corrosive environments. Door hinge wear and alignment issues.

Common Mechanical Issues Relevant To Body:

Subframe rust, exhaust system rust, potential for body panel fitment issues due to age or previous repairs.

📚 Vehicle History

Brand Heritage

Kia Motors Founding:

Established in 1944, initially as a manufacturer of motorcycle parts and bicycles.

Model Evolution

First Generation Sorento Launch:

Introduced in South Korea in 2002, marking Kia's entry into the mid-size SUV market. Based on a body-on-frame chassis.

Production

Manufacturing Plant:

Hwaseong, South Korea (Donghee Plant)

Production Years:

2002-2009 (First Generation)

🏆 Awards & Recognition

Recognitions

Segment Awards 2002:

While specific individual awards for the 2002 Sorento are not as widely publicized as later models, it was generally well-received for its value proposition and capability within its class.

Ratings

Consumer Reports Reliability:

Reliability ratings for early Sorento models varied, with some reports of minor electrical and transmission issues. This manual is crucial for addressing body-related maintenance.