Kia Spectra 2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Kia Model: Spectra Year: 2002 Generation Generation Code: GD Codes Chassis Code: GF 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Competitive Analysis Key Competitors: Honda...

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标签: 2002 Car Cars Kia Misc Spectra

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Description

🏷️ Basic Information

Identification

Make:

Model:

Spectra

Year:

Generation

Generation Code:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Sedan/Hatchback

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Hyundai Elantra

Key Features

Value Proposition:

Affordable, reliable, and practical transportation with a focus on straightforward mechanicals.

Manual Utility:

Provides DIY enthusiasts and professional mechanics with the necessary information to maintain and repair the vehicle effectively.

📋 Manual Details

Coverage Areas

Primary Focus:

Service and Repair

Geographic Market:

Global (mechanic-focused)

Page Count

Estimated Pages:

Varies by specific compilation, typically 1000+

Manual Type

Type:

Workshop Manual / Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System

Drivetrain:

Transmission (Manual & Automatic), Drivetrain Components (CV Joints, Axles), Differentials

Chassis:

Suspension System (Front & Rear), Steering System, Brake System (Hydraulic & Parking), Wheels & Tires

Electrical:

Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiper & Washer Systems, HVAC Electrical Controls, Power Windows/Locks, Audio System Wiring, Body Control Modules (BCM)

Body:

Body Panels, Doors, Hinges, Latches, Seals, Bumpers, Interior Trim, Glass Replacement, Body Repair Procedures

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Replenishment, Belt Inspections & Replacement

Repair And Rebuild:

Engine Reassembly, Transmission Overhaul, Brake Component Replacement, Suspension Bushing Replacement, Steering Rack Repair

Diagnostics:

Troubleshooting Flowcharts, Symptom-Based Diagnostics, Fault Code Interpretation (OBD-II), Component Testing Procedures

Special Tools:

Identification and usage of specific tools required for certain repairs

Technical Depth

Depth:

Comprehensive, covering everything from basic adjustments to complete overhauls and diagnostics

Scope:

Mechanic-level detail, including torque specifications, clearances, and diagnostic parameters

📊 Manual Specifications

File Format

Format:

Portable Document Format (PDF)

Searchability:

Likely text-searchable for quick information retrieval

Print Quality

Printability:

Designed for printing, with clear diagrams and text

Binding Type

Binding:

Not applicable for digital format (PDF)

Paper Type

Paper Type:

Not applicable for digital format (PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G4EC / G4ED

Engine Type:

Inline 4-Cylinder, DOHC, 16-Valve

Displacement:

1.8 Liters (1799 cc)

Bore X Stroke:

80.5 mm x 88.0 mm

Compression Ratio:

9.5:1 (typical)

Performance

Horsepower Net:

125 hp @ 6000 rpm (approximate, may vary by market/spec)

Torque Net:

115 lb-ft @ 3400 rpm (approximate, may vary by market/spec)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Octane Rating:

87 Octane (Minimum)

🔧 Transmission

Standard

Type:

5-Speed Manual

Optional

Type:

4-Speed Automatic

Features

Clutch Type:

Hydraulically Actuated Dry Single Plate (Manual)

Automatic Transmission Fluid Type:

Kia ATF-SP-III or equivalent

Manual Transmission Fluid Type:

GL-4 Gear Oil, SAE 75W-90 (typical, consult manual for exact spec)

📐 Dimensions

Exterior

Length:

173.2 inches (4399 mm)

Width:

67.5 inches (1715 mm)

Height:

55.9 inches (1420 mm)

Wheelbase:

101.2 inches (2570 mm)

Front Track:

58.5 inches (1485 mm)

Rear Track:

58.5 inches (1485 mm)

Interior

Front Headroom:

39.7 inches (1008 mm)

Front Legroom:

42.1 inches (1069 mm)

Rear Headroom:

37.0 inches (940 mm)

Rear Legroom:

33.6 inches (854 mm)

Cargo

Trunk Volume:

12.2 cu ft (Sedan)

Weights

Curb Weight:

2723 lbs (1235 kg) - Manual Transmission (approximate)

Gross Vehicle Weight Rating:

3858 lbs (1750 kg) (typical)

Towing Capacity:

Not recommended or specified

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

4 Stars (2002 Model Year)

NHTSA Frontal Passenger:

4 Stars (2002 Model Year)

IIHS Moderate Overlap Front:

Good (for models equipped with side airbags)

Active Features

Optional on some trims, standard on higher trims

Traction Control:

Not commonly available or standard

Passive Features

Airbags:

Driver and Front Passenger Airbags (Standard); Optional Side-Curtain Airbags on certain trims

Seatbelts:

3-point ELR seat belts with pretensioners and load limiters (Front)

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional cassette and premium speaker systems. Basic auxiliary inputs were not common.

Climate Control:

Manual HVAC controls with A/C and heater. Automatic climate control was not a common option.

Driver Assistance

Cruise Control:

Available on most trim levels.

Connectivity

Auxiliary Input:

Rarely equipped from factory; aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km)

Spark Plug Replacement:

Every 60,000 miles (96,000 km) (typically iridium or platinum)

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years

Timing Belt Replacement:

Every 60,000 miles (96,000 km) (critical component, replacement interval is crucial)

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ or ILSAC GF-2/GF-3; SAE 5W-20 or 5W-30 (preferred for cooler climates), 10W-30 (preferred for warmer climates)

Engine Oil Capacity:

4.0 US quarts (3.8 Liters) with filter change

Coolant Type:

Ethylene Glycol based Antifreeze/Coolant, compatible with Asian vehicle specifications (e.g., Toyota Super Long Life Coolant or equivalent)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Engine Timing Belt:

Potential for premature wear or failure if maintenance intervals are neglected, leading to catastrophic engine damage.

Suspension Components:

Worn control arm bushings, ball joints, and tie rod ends are common with age and mileage.

HVAC System:

Blend door actuator failure, blower motor resistor failure, and AC refrigerant leaks.

Electrical Connectors:

Corrosion or loose connections in engine bay and chassis wiring harnesses can cause intermittent electrical issues.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Model Evolution

First Generation Start Year:

2000 (North America)

Model Lineage:

The Spectra replaced the Kia Sephia. It was sold globally under various names including Spectra, Cerato, and Shuma depending on the market.

Production

Production Years:

2000-2009 (Global production for Spectra/Cerato generations)

Manufacturing Locations:

South Korea, Malaysia, Colombia, Russia, etc.

🏆 Awards & Recognition

Recognitions

Award Type:

Not widely recognized for major awards; focused on value and practicality.

Ratings

Jdp Power Initial Quality:

Generally ranked below segment average in initial quality studies during its production run.

Certifications

Certification:

Meets all applicable US Federal Motor Vehicle Safety Standards (FMVSS) for its model year.