🏷️ Basic Information

Make:

Kia

Model:

Sportage

Year:

2002

Generation:

Second Generation (JE/KM)

👋 Introduction

Segment:

Compact Crossover SUV

Target Audience:

Families, individuals seeking versatile and affordable transportation with light off-road capability.

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Suzuki Vitara.

Design Philosophy:

Rugged yet comfortable, offering a blend of SUV practicality with car-like driving dynamics.

Powertrain Options:

Available with robust gasoline engines and both FWD and AWD configurations.

📋 Manual Details

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital Download (likely PDF)

Page Count:

Estimated 1000+ pages (typical for comprehensive service manuals)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, inspection, repair, timing system, cooling system, lubrication system, fuel delivery, emissions control systems.

Engine Electrical:

Ignition system, starting system, charging system, sensors, actuators, Engine Control Unit (ECU) diagnostics, wiring diagrams.

Transmission Manual:

Clutch system, manual transmission assembly, disassembly, repair, gear shifting mechanisms.

Transmission Automatic:

Automatic transmission assembly, disassembly, repair, torque converter, valve body, hydraulic controls, transmission fluid, electronic controls.

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, transfer case, drive shafts, CV joints, differentials, hub bearings.

Suspension:

Front suspension (MacPherson struts, control arms, ball joints, sway bars), rear suspension (multi-link, trailing arms, shocks, springs), alignment specifications.

Steering:

Power steering system (hydraulic pump, steering rack, tie rods, power steering fluid), steering column.

Brakes:

Front and rear brake systems (disc brakes), brake calipers, rotors, pads, brake lines, master cylinder, brake fluid, ABS system (Anti-lock Braking System) diagnostics and components.

Body And Chassis:

Chassis construction, body panels, doors, hood, tailgate, glass, interior trim, body seals, rust prevention.

Electrical System:

Lighting system (headlights, taillights, interior lights), power windows, power locks, mirrors, horn, wipers, washer system, fuse box diagrams, relay assignments, body control module (BCM).

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control module.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, fuel pressure regulator, evaporative emission control (EVAP) system.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, passive safety components, diagnostics.

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections, spark plug replacement, belt inspections and replacement.

Diagnostics:

Troubleshooting guides for common issues, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their meanings, use of scan tools.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair for all major vehicle systems.

Component Testing:

Testing procedures for electrical components, sensors, actuators, and mechanical parts using multimeters, oscilloscopes, and specialized tools.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle circuits, including component locations and wire colors.

Specifications:

Torque specifications for fasteners, fluid capacities, pressure specifications, alignment data, component tolerances.

Troubleshooting Guides:

Detailed guides to diagnose and resolve common problems encountered with the Sportage.

Depth:

Comprehensive, covering basic to advanced repairs and diagnostics, suitable for DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format:

PDF

Searchability:

Likely text-searchable PDF for efficient information retrieval.

Printability:

Printable pages for hands-on use in a workshop environment.

Image Resolution:

High resolution images and diagrams for clarity.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code:

G4CP (for 2.0L), FE3 (for 2.7L)

Displacement Liters:

2.0 L / 2.7 L

Configuration:

Inline-4 Cylinder / V6

Valvetrain:

DOHC, 16 Valves (2.0L); DOHC, 24 Valves (2.7L)

Horsepower Ps Approx:

134-140 PS (2.0L) / 173 PS (2.7L)

Torque Nm Approx:

180-190 Nm (2.0L) / 240 Nm (2.7L)

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Emission Controls:

Catalytic Converter, Oxygen Sensors, EVAP System

🔧 Transmission

Transmission Type:

5-Speed Manual Transmission

Transmission Type:

4-Speed Automatic Transmission

Drivetrain Options:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD) with electronically controlled transfer case.

📐 Dimensions

Length Mm:

4340 mm

Width Mm:

1795 mm

Height Mm:

1700 mm

Wheelbase Mm:

2630 mm

Ground Clearance Mm:

Approx. 195 mm

Curb Weight Kg:

1550 - 1700 kg (depending on configuration)

Gross Vehicle Weight Rating Kg:

Approx. 2100 kg

🛡️ Safety Features

NHTSA Front Impact:

Not widely published, likely performed well for its era.

IIHS Side Impact:

Not widely published, likely performed well for its era.

ABS:

Standard on most trims

Traction Control:

Optional on some AWD models

Electronic Stability Control:

Not commonly available on this generation

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

3-point front and rear seatbelts with pretensioners.

Rollover Protection:

Reinforced body structure.

💡 Technology Features

Audio System:

Aftermarket stereo systems were common. Factory units typically featured AM/FM radio, CD player, and cassette player (optional).

Climate Control:

Manual climate control with rotary knobs for temperature and fan speed.

Cruise Control:

Available on higher trims.

Auxiliary Inputs:

Rare on factory units; typically added with aftermarket head units.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions).

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 60,000 miles (depending on plug type).

Transmission Fluid Change:

Automatic: Every 30,000-40,000 miles. Manual: As per manual's recommendation, typically longer intervals.

Engine Oil Type:

API SG/SH or higher, SAE 5W-30 or 10W-30 (check owner's manual for exact spec).

Engine Oil Capacity:

Approx. 4.2 liters (4.4 US quarts) for 2.0L engine.

Coolant Type:

Ethylene Glycol based coolant (long-life type, e.g., Asian Red or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid:

Dexron III ATF or equivalent.

Engine:

Head gasket leaks (common on older 2.0L models), timing belt wear and failure (critical to adhere to replacement intervals).

Transmission:

Automatic transmission slippage or harsh shifting (can be due to fluid degradation or internal wear).

Suspension:

Front control arm bushings wear, ball joint wear, strut/shock absorber leaks or failure.

Electrical:

Window regulator failures, power lock actuator issues, instrument cluster lights flickering.

Body:

Rust formation, especially on wheel arches, rocker panels, and tailgate.

📚 Vehicle History

Kia Motors:

Founded in 1944, Kia is one of South Korea's oldest automobile manufacturers, known for its value and growing global presence.

First Generation:

Introduced in 1997 (pre-dating the 2002 model year covered by the manual).

Second Generation:

Launched globally around 2004, the 2002 model falls into the tail end or late production of the first generation, but this manual specifically targets the 2002 model year, which could be a transitional year or a specific regional variant before the full second-gen rollout. (Manual is for 2002, which is technically the first generation Sportage.)

Manufacturing Location:

South Korea (Kia's main manufacturing base)

Production Years:

1997-2004 (First Generation)

🏆 Awards & Recognition

Segment Awards:

The first-generation Sportage was often recognized for its value proposition and affordability within the compact SUV segment during its production run.