Kia Sportage 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2002 Codes Platform Code: NB-4 👋 Introduction Market Position Segment: Compact SUV Launch Era: Second generation launch era. Competitive Analysis Key...

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类型: Car

斯库: 494874

标签: 2002 Car Cars Kia Misc Sportage

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Compact SUV

Launch Era:

Second generation launch era.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute.

Key Features

Body Styles:

Offered primarily as a 5-door SUV, with some markets receiving a 3-door version.

Drivetrain Options:

Available in 2WD (Front-Wheel Drive) and 4WD (All-Wheel Drive) configurations.

Value Proposition:

Known for its affordable pricing and utility, positioned as a value-oriented option in the compact SUV segment.

📋 Manual Details

Coverage Areas

Service Coverage:

Complete service and repair for all major vehicle systems.

Diagnostic Coverage:

Detailed diagnostic procedures, troubleshooting guides, and fault code explanations.

Maintenance Coverage:

Scheduled maintenance, fluid changes, filter replacements, and inspections.

Page Count

Estimated Pages:

Approximately 1500+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, timing system, lubrication system, cooling system.

Engine Control:

ECM/PCM, fuel injection, ignition system, emission control systems, sensors, actuators.

Transmission Manual:

Clutch system, gearbox operation, disassembly, assembly, and repair.

Transmission Automatic:

Automatic transmission operation, hydraulic control, disassembly, assembly, and repair.

Drivetrain:

Front and rear differentials, transfer case, drive shafts, CV joints, axles.

Suspension:

Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, alignment.

Brakes:

Front and rear disc brakes, hydraulic system, ABS system, parking brake, brake fluid specifications.

Electrical System:

Battery, charging system, starter, lighting system, fuses, relays, wiring diagrams.

Body Interior:

Interior trim, seats, dashboard, airbags, body panels, doors, windows, locks.

Body Exterior:

Bumpers, fenders, hood, trunk lid, glass, seals, paint and finish.

HVAC:

Heating, ventilation, and air conditioning system operation, diagnosis, and repair.

Safety Systems:

Airbag system, seatbelt pretensioners, ABS.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs.

Diagnostic Procedures:

Step-by-step troubleshooting for common and complex issues, symptom-based diagnosis.

Engine Repair:

Complete engine overhaul procedures, cylinder head gasket replacement, timing belt/chain replacement.

Transmission Repair:

Transmission fluid and filter changes, clutch replacement, automatic transmission overhaul.

Brake Service:

Brake pad and rotor replacement, caliper service, brake bleeding, ABS component replacement.

Electrical Diagnostics:

Wiring diagram interpretation, component testing, circuit diagnosis.

Suspension Steering Repair:

Shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump replacement.

Body Repair:

Door panel removal, bumper replacement, glass replacement.

HVAC Repair:

A/C compressor replacement, refrigerant recharging, heater core replacement.

Technical Depth

Depth:

Comprehensive, from basic maintenance to full component overhauls and advanced diagnostics.

Detail Level:

Detailed instructions with diagrams, specifications, and torque values.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Printability:

Printable pages

Print Quality

Quality:

High-resolution scans for clarity

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G4CP (later revisions may have different codes)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

2.0 Liters (1998 cc)

Bore X Stroke:

82.0 mm x 93.5 mm

Compression Ratio:

9.8:1

Horsepower Net:

Approx. 126-130 hp @ 5500-6000 rpm (market dependent)

Torque Net:

Approx. 135-139 lb-ft @ 3000-4000 rpm (market dependent)

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Recommended Octane:

87 Octane (minimum)

Engine Mechanical

Engine Mounts:

Hydraulic and rubber mounts for vibration isolation.

Timing Belt Replacement Interval:

60,000 miles or 4 years

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission

Features

Automatic Features:

Electronically controlled with overdrive.

Drivetrain Options

Drivetrain:

2WD (Front-Wheel Drive) / 4WD (All-Wheel Drive)

Fluid Specs

Manual Transmission Fluid:

API GL-4, SAE 75W-90

Automatic Transmission Fluid:

Kia Genuine ATF (or equivalent SP-III specification)

📐 Dimensions

Exterior

Length:

Approx. 170.1 inches (4320 mm)

Width:

Approx. 71.7 inches (1821 mm)

Height:

Approx. 66.3 inches (1684 mm)

Wheelbase:

Approx. 103.1 inches (2619 mm)

Weights

Curb Weight:

Approx. 3300-3600 lbs (1497-1633 kg), depending on configuration

Gross Vehicle Weight Rating Gvwr:

Approx. 4500-4700 lbs (2041-2132 kg)

Cargo

Cargo Volume Behind Rear Seat:

Approx. 27.7 cubic feet (784 liters)

Cargo Volume With Rear Seat Folded:

Approx. 66.5 cubic feet (1883 liters)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not rated or varied by market, generally average for its time.

NHTSA Front Impact Passenger:

Not rated or varied by market, generally average for its time.

IIHS Side Impact:

Not rated or varied by market, generally average for its time.

Active Features

Available Anti-lock Braking System (ABS) on certain trims/options.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

3-point seatbelts with pretensioners for front occupants.

Child Anchors:

LATCH (Lower Anchors and Tethers for Children) system in rear seats.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with 4 or 6 speakers, depending on trim level.

Display:

Basic digital display for radio and clock functions.

Driver Assistance

Cruise Control:

Available cruise control on higher trim levels.

Connectivity

Power Windows Locks:

Power windows and door locks available on most trims.

Keyless Entry:

Optional keyless entry system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first.

Air Filter Replacement Interval:

Every 30,000 miles or 24 months.

Cabin Air Filter Replacement Interval:

Every 15,000 miles or 12 months.

Coolant Replacement Interval:

Every 30,000 miles or 24 months (initial interval, may vary).

Fluid Specifications

Engine Oil Specification:

API SG, SH, or SJ, SAE 5W-30 or 5W-40 (check owner's manual for climate specific recommendations)

Engine Oil Capacity:

Approx. 4.2 quarts (4.0 liters) with filter change

Brake Fluid Specification:

DOT 3

Power Steering Fluid:

Dexron II or Dexron III compatible fluid

Known Issues

Engine Performance:

Occasional reports of rough idling or misfires due to aging spark plugs, ignition coils, or vacuum leaks.

Suspension Wear:

Front suspension components like ball joints and bushings can wear over time, leading to knocking noises and alignment issues.

Exhaust System:

Rust and corrosion on exhaust components, including the muffler and pipes, can be an issue in certain climates.

Electrical Gremlins:

Less common, but minor electrical issues or sensor failures can occur with age.

📚 Vehicle History

Brand Heritage

Kia History:

Kia, founded in 1944, initially produced motorcycles and commercial vehicles before entering the passenger car market. Gained global recognition for its affordable and well-equipped vehicles.

Model Evolution

First Generation Launch:

The Kia Sportage was first introduced in 1993 as Kia's first standalone SUV.

Second Generation Launch:

The 2002 model year marks the beginning of the second generation (NB-4 platform), a significant redesign from the first generation.

Production

Production Location:

South Korea (Kia's primary manufacturing base).

Production Years:

2002-2004 (for this specific generation before facelift/redesign).

🏆 Awards & Recognition

Recognitions

Value Awards:

Often recognized for its affordability and value for money in the compact SUV segment during its production run.

Ratings

Consumer Reports Rankings:

Varied, generally positioned as an affordable but not class-leading option in reliability and performance reviews.