🏷️ Basic Information

Make:

Mazda

Model:

6

Year:

2002

Chassis Code:

GG/GY

Generation Code:

First Generation

👋 Introduction

Segment:

Mid-size Sedan/Wagon

Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu.

Strengths:

Sporty handling for its class, stylish design, good build quality, reliable engines.

Design:

Distinctive 'Nagare' design language (flow), comfortable and well-appointed interior, available in sedan and wagon body styles.

Driving Dynamics:

Renowned for its engaging driving experience, precise steering, and well-tuned suspension, often praised as one of the best-handling cars in its segment.

Availability:

Offered in various trim levels, including base, GS, and LS, with different engine and transmission options.

📋 Manual Details

Primary Focus:

Repair and Service

Target Audience:

Professional Technicians and Experienced DIYers

Estimated Pages:

Approximately 2000+

Type:

Factory Service Manual (FSM)

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Complete engine mechanical, lubrication, cooling, fuel, ignition, and exhaust systems. Includes disassembly, inspection, assembly, torque specifications, and troubleshooting.

Transmission:

Service and repair procedures for both manual (M5/M6) and automatic (JF506E) transmissions, including hydraulic control systems, electronic controls, clutch/torque converter, and gear train.

Drivetrain:

Front-wheel drive system, including axle shafts, CV joints, differentials, and associated components.

Suspension:

Front and rear suspension systems (MacPherson struts front, multi-link rear), including springs, shock absorbers, control arms, bushings, and alignment specifications.

Brakes:

Hydraulic brake system (front discs, rear discs or drums depending on trim), ABS, EBD, brake calipers, rotors, pads, hydraulic lines, and parking brake.

Steering:

Power assisted steering system, steering rack, pump, hoses, and steering column.

Electrical:

Comprehensive coverage of the vehicle's electrical system, including wiring diagrams, fuse box layouts, battery, charging system, starting system, lighting, instrumentation, power windows, locks, and comfort features.

Body:

Body panel removal/installation, door mechanisms, glass replacement, interior trim, bumpers, and underbody components. Corrosion protection.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant circuits, compressor, evaporator, condenser, and controls.

Safety Systems:

Airbag system (SRS) diagnosis and replacement, seat belt mechanisms.

Maintenance:

Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection/replacement.

Troubleshooting:

Detailed diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting guides and diagnostic trouble codes (DTCs).

Repair:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for virtually every system in the vehicle.

Diagnostics:

ECM diagnostic information, sensor testing, actuator testing, and use of diagnostic scan tools.

Depth:

Comprehensive. Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed torque specifications, clearances, and tolerances.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable text within PDF for easy navigation.

Quality:

Designed for clear printing of diagrams, schematics, and text.

Type:

N/A (Digital Download)

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code And Type:

FS-DE (2.0L Inline-4 DOHC) and LF-DE/LF-VE (2.3L Inline-4 DOHC MZR).

Displacement 2.0L:

1991 cc (121.5 cu in)

Displacement 2.3L:

2261 cc (138.0 cu in)

Horsepower 2.0L:

Approx. 130-140 hp

Torque 2.0L:

Approx. 135-140 lb-ft

Horsepower 2.3L:

Approx. 150-160 hp

Torque 2.3L:

Approx. 150-160 lb-ft

Type:

Electronic Fuel Injection (EFI) with sequential multi-port fuel injection.

Fuel Type:

Unleaded Gasoline

Type:

Pressurized liquid cooling system.

Type:

Wet sump, pressurized lubrication system.

Drive Type:

Timing Chain (MZR engines)

🔧 Transmission

Type 2.0L:

5-speed Manual (M5)

Type:

4-speed Automatic (JF405E - early models)

Type:

5-speed Manual (M6 - Sport/GT trims)

Type:

5-speed Automatic (JF506E)

Automatic Control:

Electronic control, sport mode (on JF506E).

Automatic Fluid Type:

Mazda ATF JWS3309 (or equivalent like Mobil ATF 3309)

Manual Fluid Type:

API GL-4, SAE 75W-90 gear oil

📐 Dimensions

Length:

Approx. 4765 mm (187.6 in)

Width:

Approx. 1795 mm (70.7 in)

Height:

Approx. 1440 mm (56.7 in)

Wheelbase:

Approx. 2725 mm (107.3 in)

Passenger Volume:

Approx. 98.9 cu ft

Trunk Capacity:

Approx. 15.2 cu ft

Curb Weight Min:

Approx. 3100 lbs (1406 kg)

Curb Weight Max:

Approx. 3300 lbs (1497 kg)

Length:

Approx. 4735 mm (186.4 in)

Width:

Approx. 1795 mm (70.7 in)

Height:

Approx. 1520 mm (59.8 in)

Wheelbase:

Approx. 2725 mm (107.3 in)

Cargo Volume Behind Rear Seat:

Approx. 29.9 cu ft

Cargo Volume With Rear Seats Folded:

Approx. 59.4 cu ft

Curb Weight Min:

Approx. 3250 lbs (1474 kg)

Curb Weight Max:

Approx. 3450 lbs (1565 kg)

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Wheel Size Standard:

16-inch alloy wheels

Wheel Size Optional:

17-inch alloy wheels

Tire Size Standard:

205/55R16

Tire Size Optional:

215/45R17

🛡️ Safety Features

NHTSA Front Impact:

5-star driver, 4-star passenger (for sedan)

IIHS Side Impact:

Good (for sedans equipped with side airbags)

ABS:

Standard Anti-lock Braking System (ABS)

Ebd:

Standard Electronic Brakeforce Distribution (EBD)

Traction Control:

Optional Traction Control System (TCS)

Airbags Standard:

Front dual-stage airbags

Airbags Optional:

Optional front side-impact airbags and side curtain airbags (on select models/trims)

Seatbelts:

3-point front and rear seat belts with pretensioners and load limiters.

💡 Technology Features

Audio System:

Standard AM/FM/CD player, optional premium audio systems with more speakers.

Climate Control:

Manual or optional automatic climate control.

Cruise Control:

Standard cruise control on most trims.

Auxiliary Input:

Limited connectivity options for 2002; typically no standard USB or Bluetooth.

🔧 Maintenance

Engine Oil Change:

Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (depending on driving conditions).

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Cabin Air Filter:

Replace annually or every 15,000 miles (24,000 km).

Spark Plugs:

Inspect every 30,000 miles (48,000 km), replace around 60,000-100,000 miles (96,000-160,000 km) depending on type.

Coolant Flush:

Replace every 5 years or 100,000 miles (160,000 km).

Brake Fluid Change:

Every 2 years or 30,000 miles (48,000 km).

Engine Oil Spec:

API SN or ILSAC GF-5, SAE 5W-30 recommended.

Coolant Spec:

Mazda Super Long Life Coolant (FL22) or equivalent ethylene glycol-based coolant with demineralized water.

Power Steering Fluid Spec:

Mazda Genuine Power Steering Fluid or Dexron III ATF.

Rust:

Corrosion can be an issue on older models, particularly around wheel wells, rocker panels, and rear quarter panels. Regular inspection and treatment are recommended.

Automatic Transmission:

The JF506E transmission can sometimes experience shifting issues or failure, particularly if not maintained with correct fluid. Fluid changes are critical.

Front Suspension:

Worn control arm bushings or ball joints can lead to noise and poor handling. Sway bar links can also wear out.

Rear Wheel Bearings:

Can develop noise (humming or grinding) with age and mileage, requiring replacement.

Power Steering Pump:

Can develop leaks or noisy operation over time.

Exhaust System:

Corrosion and failure of mufflers or catalytic converters can occur, especially in rust-prone climates.

📚 Vehicle History

Mazda Philosophy:

Jinba Ittai ('horse and rider as one') driving philosophy, emphasizing driver connection and responsiveness.

Predecessor:

Mazda 626

Introduction Year:

2002 (as model year 2003 in North America)

Design Inspiration:

The Mazda 6 marked a significant departure from the 626 with a more modern, athletic design language.

Manufacturing Locations:

Hofu, Yamaguchi, Japan; Flat Rock, Michigan, USA (for North American market initially).

🏆 Awards & Recognition

Car And Driver 10Best:

Mazda6 was frequently recognized by automotive publications like Car and Driver for its driving dynamics.