Mazda PROTEGE Complete Workshop Repair Manual 2002

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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Codes Chassis Code Series: BJ 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY enthusiasts, independent repair shops, budget-conscious...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Protege

Year:

Codes

Chassis Code Series:

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

DIY enthusiasts, independent repair shops, budget-conscious owners

Competitive Analysis

Key Competitors 2002:

Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Hyundai Elantra

Key Features

Manual Advantage:

Empowers users to perform their own maintenance and repairs, saving significant labor costs.

Content Focus:

Practical, step-by-step instructions with clear diagrams, essential for effective DIY work.

📋 Manual Details

Coverage Areas

Primary Coverage:

All US, Canadian, and International Market Protege Models

Trim Levels:

DX, LX, ES, SP20, Mazdaspeed Protege (where applicable for 2002)

Page Count

Estimated Page Count:

2000+

Manual Type

Type:

Complete Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (FS-DE, YF-DE, LF-DE), Transmission (Manual & Automatic), Drivetrain, Exhaust

Chassis:

Suspension (Front & Rear), Steering System, Brake System (Front & Rear)

Electrical:

Wiring Diagrams, Lighting, Ignition System, Charging System, Starting System, Instrumentation, Audio System, Power Accessories

Body:

Body Panels, Doors, Windows, Mirrors, Seats, Trim, Climate Control System, HVAC

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-ups

Repair:

Engine Overhaul, Transmission Rebuild, Brake Caliper Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair

Diagnostics:

Troubleshooting guides, Symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution

Technical Depth

Depth:

Comprehensive rebuild procedures, detailed specifications, torque values, diagnostic flowcharts, wiring schematics

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Printable:

Print Quality

Image Resolution:

High-resolution, clear diagrams and illustrations

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

FS-DE

Engine Type:

2.0L DOHC 16-Valve Inline 4-Cylinder

Engine Displacement Cc:

Performance

Horsepower Ps Rpm:

126 hp @ 6000 rpm (approximate, varies by market/emission standards)

Torque Nm Rpm:

136 Nm @ 4500 rpm (approximate, varies by market/emission standards)

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Other Engine Options

Engine Code Sp20:

YF-DE

Engine Type Sp20:

2.0L DOHC 16-Valve SOHC (later models, initial SP20 had DOHC FS-DE variant)

Engine Code Australia:

LF-DE (1.8L variant)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Optional

Transmission Type:

4-Speed Automatic (with electronically controlled overdrive)

Features

Automatic Features:

Sport mode (on some trims)

Fluid Specifications

Manual Transmission Fluid Type:

API GL-4 SAE 75W-90 (check manual for specific Mazda spec)

Automatic Transmission Fluid Type:

Mazda ATF JWS3317 or equivalent (check manual for specific Mazda spec)

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

Wheelbase Mm:

Weights

Curb Weight Kg:

1200-1250 (approximate, varies by trim and equipment)

🛡️ Safety Features

Ratings

NHTSA Front Driver Impact:

5 Stars (for specific configurations)

NHTSA Front Passenger Impact:

5 Stars (for specific configurations)

Active Features

Available (standard on ES and SP20 trims)

Traction Control:

Available (on specific trims)

Passive Features

Airbags Front:

Driver and Passenger Frontal Airbags

Seatbelts:

3-point front and rear seatbelts, pretensioners

Child Seat Anchors:

LATCH system (available on specific models)

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional premium sound system.

Climate Control:

Manual or Automatic Climate Control (depending on trim level).

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Usb Aux Input:

Not standard, aftermarket installation required.

🔧 Maintenance

Service Intervals

Oil Change Interval Km Months:

7,500 km or 6 months (whichever comes first, using synthetic oil)

Air Filter Replacement Km:

30,000 km

Spark Plug Replacement Km:

100,000 km (Platinum or Iridium)

Fluid Specifications

Engine Oil Type:

API SM/SN or ILSAC GF-4/GF-5 SAE 5W-30 (check manual for specific viscosity and certification)

Coolant Type:

Mazda FL22 Long Life Antifreeze/Coolant (or equivalent ethylene glycol-based with corrosion inhibitors)

Brake Fluid Type:

DOT 3

Known Issues

Common Problem 1:

Ignition coil failure (leading to misfires).

Common Problem 2:

Catalytic converter failure (often due to other engine issues).

Common Problem 3:

Rust on wheel wells and rocker panels (especially in rust-belt regions).

Common Problem 4:

Clutch wear (on manual transmission models).

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Jinba Ittai ('horse and rider as one'), emphasizing driver engagement and handling.

Model Evolution

Generation:

Third Generation Protege (BJ Chassis, 1998-2003)

Year Specific Updates 2002:

Minor cosmetic updates, potential feature adjustments based on market.

Production

Manufacturing Locations:

Japan, Mexico (for North American market)

🏆 Awards & Recognition

Recognitions

Consumer Reports Rating:

Generally moderate to good reliability ratings during its production run (refer to specific year reports for precise data).