2002 Mercedes-Benz G500 Service & Repair Manual Software

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Mercedes-Benz Model: G500 Year: 2002 Codes Chassis Code: W463 Engine Code: M113 E50 👋 Introduction Market Position Vehicle Segment: Luxury SUV, Off-Road Vehicle Market Niche:...

27 people are viewing this right now

类型: Car

斯库: 331801

标签: 2002 Car Cars G500 Mercedes Mercedes-benz Misc

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Year:

Codes

Chassis Code:

Engine Code:

M113 E50

👋 Introduction

Market Position

Vehicle Segment:

Luxury SUV, Off-Road Vehicle

Market Niche:

High-end, rugged, go-anywhere luxury vehicle with a strong reputation for durability and capability.

Competitive Analysis

Competitors 2002:

Land Rover Range Rover, Toyota Land Cruiser, Lexus LX 470, Cadillac Escalade

Key Features

Off Road Capability:

Permanent four-wheel drive, locking center differential, available locking rear differential, robust chassis and suspension.

Luxury Appointments:

Premium leather interior, wood trim, advanced climate control, high-quality audio system, power amenities.

Manual Value Proposition:

Essential for owners and independent repair shops to maintain and repair this complex luxury off-road vehicle accurately and efficiently.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical, Electrical, Body, Diagnostics

Secondary Coverage:

Maintenance, Repair, Troubleshooting

Page Count

Estimated Pages:

Approximately 1500-2000 (typical for comprehensive factory service manuals)

Manual Type

Type:

Official Factory Service Manual Software

Language

Language:

English

Format

Format:

Software/Digital (likely PDF or proprietary executable)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, component testing, fuel injection, ignition system, cooling system, lubrication system, engine management (ECU/DME)

Transmission:

Automatic Transmission (5G-TRONIC 722.6), removal/installation, overhaul, torque converter, hydraulic control, electronic control module (TCM)

Drivetrain:

Front and rear differentials, transfer case, drive shafts, CV joints, wheel hubs

Suspension:

Independent front suspension (double wishbone), solid rear axle, coil springs, shock absorbers, sway bars, steering linkage

Brakes:

Hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), ESP (Electronic Stability Program), brake pads, rotors, calipers, parking brake

Steering:

Power steering system, steering column, steering gear, alignment specifications

Electrical System:

Battery, charging system (alternator), starter, lighting, fuses, relays, wiring diagrams, body control module (BCM)

Climate Control:

Air conditioning (R134a), heating system, HVAC controls, blower motor, evaporator, condenser

Body:

Exterior body panels, doors, windows, locks, mirrors, interior trim, seats, roof rack provisions

Diagnostics:

OBD-II (On-Board Diagnostics), fault codes (DTCs), diagnostic procedures, troubleshooting charts

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and changes, belt inspections/replacement, spark plug replacement

Mechanical Repairs:

Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper rebuilding, differential service

Electrical Repairs:

Wiring harness repair, component testing and replacement (sensors, actuators), diagnostic scan tool usage

Troubleshooting:

System-specific diagnostic flows, symptom-based troubleshooting guides, common problem diagnosis

Adjustments:

Wheel alignment, parking brake adjustment, door/hood latch adjustments

Specifications:

Torque values, fluid capacities, electrical component resistance, diagnostic parameters

Technical Depth

Depth:

Comprehensive: From basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

File Format

Digital Format:

Likely searchable PDF or proprietary executable for interactive use. High-resolution diagrams and text.

Print Quality

Quality:

High-resolution, professional quality for clear reproduction of diagrams and text if printed.

Binding Type

Binding:

N/A (Software)

Paper Type

Paper:

N/A (Software)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V8, Four-Stroke, Naturally Aspirated

Displacement:

4,966 cc (5.0 Liters)

Bore X Stroke:

97.0 mm x 84.0 mm

Compression Ratio:

9.0:1

Valve Train:

SOHC (Single Overhead Camshaft), 3 valves per cylinder (2 intake, 1 exhaust)

Performance

Horsepower:

Approx. 292 hp @ 5500 rpm

Torque:

Approx. 335 lb-ft (454 Nm) @ 3250 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Sequential Multi-port Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Cooling System

Coolant Type:

Mercedes-Benz G48 Antifreeze/Coolant (Blue)

Lubrication

Oil Type:

Synthetic SAE 0W-40 (MB 229.5 specification)

Oil Capacity:

Approx. 8.5 liters (8.9 US quarts) with filter change

🔧 Transmission

Standard

Type:

5-speed Automatic (722.6 '5G-TRONIC')

Optional

Transmission Options:

None for G500 in 2002

Features

Shift Modes:

Comfort (C) and Sport (S) modes

Fluid Specifications

Fluid Type:

MB 236.10 Automatic Transmission Fluid (e.g., Mobil ATF 134)

Fluid Capacity:

Approx. 8.0-9.0 liters (for complete fill, including torque converter)

📐 Dimensions

Exterior

Length:

Approx. 4660 mm (183.5 in)

Width:

Approx. 1760 mm (69.3 in) (excluding mirrors)

Height:

Approx. 1931 mm (76.0 in)

Wheelbase:

Approx. 2850 mm (112.2 in)

Weights

Curb Weight:

Approx. 2450 kg (5401 lbs)

Gross Vehicle Weight Rating:

Approx. 3100 kg (6834 lbs)

Cargo

Cargo Volume:

Approx. 600 liters (behind rear seats)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

Not specifically rated in the same manner as modern vehicles; known for robust body-on-frame construction.

IIHS Crash Test:

Generally considered strong in frontal impacts due to its solid construction.

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard Acceleration Skid Control (ASR)

Stability Control:

Standard Electronic Stability Program (ESP)

Passive Features

Airbags:

Driver and front passenger airbags, side airbags (optional or standard depending on market)

Seatbelts:

3-point seatbelts with pretensioners and load limiters

Body Construction:

Robust body-on-frame construction with reinforced chassis.

💡 Technology Features

Infotainment

Audio System:

Premium sound system (e.g., Bose or Harmon Kardon in higher trims), CD player, AM/FM radio.

Navigation:

Optional COMAND (Cockpit Management and Navigation Display) system with GPS navigation and telematics.

Driver Assistance

Parking Assist:

Optional parking sensors (front and rear).

Cruise Control:

Standard cruise control.

Connectivity

Telematics:

Optional Mercedes-Benz Tele Aid system for emergency assistance.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 miles or 1 year, whichever comes first (using synthetic oil).

Transmission Fluid Change:

Recommended every 60,000 miles or as per specific service bulletins.

Spark Plug Replacement:

Approx. 100,000 miles (using long-life iridium plugs).

Brake Fluid Flush:

Every 2 years (DOT 4).

Fluid Specifications

Coolant Capacity:

Approx. 10.0 liters

Brake Fluid Spec:

DOT 4

Power Steering Fluid Spec:

MB 236.3 Hydraulic Fluid (e.g., Pentosin CHF 11S)

Known Issues

Common Wear Items:

Ball joints, tie rod ends, sway bar links, blower motor resistors, window regulators, ignition coils.

Electronic Issues:

Occasional issues with electronic modules (ABS/ESP control unit), CAN bus communication faults.

Differential Locking:

Potential for issues with differential lock actuators if not used regularly.

📚 Vehicle History

Brand Heritage

Mercedes Benz Legacy:

Founded in 1926, a century-long reputation for engineering excellence, luxury, and durability.

Model Evolution

G Wagon Origin:

Originally developed in the 1970s as a military vehicle, evolving into a civilian luxury and off-road icon.

W463 Generation:

The W463 generation (introduced in 1989) represented a significant modernization with independent front suspension, ABS, and increased luxury features.

Production

Production Location:

Graz, Austria (by Magna Steyr)

Production Years W463:

1989 - Present (with continuous updates)

G500 Introduction Year:

First introduced with the V8 engine in North America for the 1999 model year (as G500 Limited Edition), becoming more widely available thereafter.

🏆 Awards & Recognition

Recognitions

Off Road Accolades:

Consistently praised for its off-road prowess and build quality by automotive publications and enthusiasts.

Luxury Segment Recognition:

Regarded as one of the most capable and luxurious SUVs on the market, maintaining a strong resale value.