🏷️ Basic Information

Make:

Mercedes-Benz

Model:

S500

Year:

2002

Chassis Code:

W220

👋 Introduction

Positioning:

The 2002 Mercedes-Benz S500 (W220) represented the pinnacle of luxury and technological advancement in its segment, directly competing with other flagship luxury sedans such as the BMW 7 Series, Audi A8, and Lexus LS.

Competitors:

BMW 7 Series (E65), Audi A8 (D3), Lexus LS 430, Jaguar XJ, Cadillac DeVille.

Vehicle Highlights:

Advanced Active Body Control (ABC) suspension, powerful V8 engine, luxurious interior appointments, sophisticated electronic safety and convenience features, robust build quality.

📋 Manual Details

Engine Mechanical:

Yes

Engine Performance:

Yes

Engine Management:

Yes

Fuel System:

Yes

Transmission Mechanical:

Yes

Transmission Control:

Yes

Drivetrain:

Yes

Suspension:

Yes

Steering:

Yes

Brakes:

Yes

Body And Chassis:

Yes

Electrical System:

Yes

Heating Ventilation Air Conditioning:

Yes

Comfort And Control Systems:

Yes

Infotainment System:

Yes

Safety Systems:

Yes

Diagnostic Procedures:

Yes

Troubleshooting Guides:

Yes

Maintenance Schedules:

Yes

Estimated Page Count:

Extensive (Software)

Type:

Official Service and Repair Manual Software

Purpose:

Designed for professional technicians and experienced DIY enthusiasts.

Language:

English

Format:

Digital Software (Downloadable)

📖 Manual Coverage

Engine Systems:

M113 V8 engine, cylinder heads, pistons, crankshaft, camshafts, valvetrain, lubrication system, cooling system, intake and exhaust systems, engine control module (ECM) diagnostics and calibration.

Transmission Systems:

5G-TRONIC automatic transmission (722.6), hydraulic control unit, torque converter, valve body, electronic control unit (TCU) diagnostics and repair.

Brake Systems:

Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Brake Assist (BAS), hydraulic components, brake pads, rotors, calipers, parking brake, and system diagnostics.

Electrical Systems:

Complete wiring diagrams, fuse box locations, relay assignments, battery system, alternator, starter, lighting system (headlights, taillights, interior), power windows, locks, seats, mirrors, sunroof, instrument cluster, body control module (BCM), CAN bus communication.

Suspension And Steering:

Active Body Control (ABC) system (hydropneumatic suspension), struts, shocks, control arms, bushings, power steering system, steering column, steering gear, wheel alignment specifications.

HVAC Systems:

Automatic climate control, A/C compressor, refrigerant system, blower motor, heater core, climate control unit, ducting, flap actuators, and diagnostics.

Comfort And Control:

Keyless-Go, COMAND infotainment system, navigation, audio system, power seats with memory, climate-controlled seats, door locks, central locking, interior lighting, and ambient lighting.

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid flushes (coolant, brake fluid, transmission fluid), belt inspection and replacement.

Repair Procedures:

Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical component diagnosis and replacement, body panel repair, interior trim removal and installation.

Diagnostic Procedures:

OBD-II diagnostic trouble code (DTC) interpretation, live data stream analysis, component testing, sensor testing, actuator testing, system-specific troubleshooting trees.

Component Replacement:

Step-by-step instructions for replacing major components like engine, transmission, alternator, starter, A/C compressor, water pump, fuel pump, brake calipers, shock absorbers, and electronic modules.

Troubleshooting:

Detailed guides for diagnosing and resolving common and uncommon issues across all vehicle systems, including starting problems, performance issues, electrical faults, and comfort system malfunctions.

Depth:

Comprehensive: Covers everything from routine maintenance and fluid changes to in-depth engine and transmission overhauls, electrical system troubleshooting, and specialized system repairs (e.g., ABC suspension).

Diagnostic Tools:

Details procedures for using Mercedes-Benz diagnostic tools like STAR Diagnosis (or equivalent professional scan tools) for module programming, coding, and advanced diagnostics.

📊 Manual Specifications

File Type:

Proprietary Software / Executable

Searchability:

Searchable text content for quick information retrieval.

Portability:

Easily accessible on various devices (PC, laptop, tablet) without physical space constraints.

Quality:

N/A (Digital Software)

Binding:

N/A (Digital Software)

Paper:

N/A (Digital Software)

⚙️ Engine Specifications

Engine Code:

M113 E50

Engine Type:

5.0L V8 SOHC (3 Valves per Cylinder)

Horsepower:

302 hp @ 5600 rpm

Torque:

339 lb-ft @ 3250 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

Premium Unleaded Gasoline (91 Octane or higher)

Oil Type:

Mobil 1 Formula M 5W-40 (or equivalent meeting MB 229.5 specification)

Oil Capacity:

8.5 quarts (8.0 liters) with filter change

Bore X Stroke:

3.62 in x 3.37 in (92.0 mm x 86.0 mm)

Compression Ratio:

9.1:1

🔧 Transmission

Transmission Type:

5-Speed Automatic (5G-TRONIC)

Optional Transmission:

N/A (All S500 models equipped with 5G-TRONIC)

Transmission Features:

TouchShift manual shifting mode, Comfort/Sport modes, electronic control.

Transmission Fluid Type:

MB 236.10 (e.g., Pentosin ATF1 or equivalent approved)

Transmission Fluid Capacity:

Approximately 8.5 quarts (8.0 liters) for complete refill. Drain and fill is approximately 4.5 quarts (4.2 liters).

📐 Dimensions

Length:

199.5 inches (5067 mm)

Width:

73.7 inches (1872 mm)

Height:

57.4 inches (1458 mm)

Wheelbase:

116.7 inches (2965 mm)

Curb Weight:

Approximately 4079 lbs (1850 kg)

🛡️ Safety Features

NHTSA Front Impact:

5 Stars

NHTSA Side Impact:

4 Stars

Active Safety:

ABS, ESP (Electronic Stability Program), ASR (Traction Control), BAS (Brake Assist), Bi-Xenon Headlights with dynamic leveling.

Passive Safety:

Dual-stage front airbags, front side airbags, window airbags, active head restraints, seat belt pre-tensioners.

💡 Technology Features

Infotainment System:

COMAND (Cockpit Management and Navigation) system with integrated CD player, radio, navigation, and optional changer. Features color display, voice control (optional).

Driver Assistance Features:

Distronic (adaptive cruise control - optional), Parktronic (parking assist - optional), rain-sensing wipers, automatic headlights.

Connectivity Options:

Tele Aid (emergency call system), optional Bluetooth phone integration.

🔧 Maintenance

Oil Change Interval:

Every 10,000 miles (16,000 km) or annually, whichever comes first (as per flexible service indicator).

Major Service Interval:

Approx. every 30,000 miles (48,000 km) or as indicated by the service indicator (includes spark plugs, transmission service, coolant flush).

Coolant Type:

MB 325.0 / 326.0 (Blue Antifreeze/Coolant, e.g., Pentofrost SF)

Brake Fluid Type:

DOT 4 Plus (MB 331.0)

Common Problems:

ABC suspension leaks (struts, pump, lines), EIS (Electronic Ignition Switch) failure, SAM (Signal Acquisition Module) issues, door lock actuator failures, coolant leaks from plastic components, blower motor resistor failure.

📚 Vehicle History

Mercedes Benz Legacy:

Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, safety, and innovation in the automotive industry, particularly with its S-Class lineage.

W220 Generation:

The W220 S-Class generation (produced from 1998 to 2005) represented a significant departure from its predecessor with a focus on weight reduction, improved aerodynamics, and advanced technology integration.

Manufacturing Location:

Sindelfingen, Germany

🏆 Awards & Recognition

Industry Awards:

Consistently ranked among the top luxury sedans for safety, comfort, and engineering by various automotive publications during its production run.