Mercedes SLK 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK Year: 2002 Codes Chassis Code: R170 Engine Code: M111 (Supercharged Inline-4) 👋 Introduction Market Position Positioning: Premium compact roadster offering a blend...

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Year:

Codes

Chassis Code:

Engine Code:

M111 (Supercharged Inline-4)

👋 Introduction

Market Position

Positioning:

Premium compact roadster offering a blend of performance, luxury, and innovative technology.

Competitive Analysis

Competitors:

BMW Z3/Z4, Porsche Boxster, Audi TT.

Key Features

Vario Roof:

Signature retractable hardtop (Vario-roof) offering coupe-like security and convertible freedom.

Supercharged Engine:

Responsive and torquey supercharged 2.0L inline-4 engine providing spirited performance.

Build Quality:

Renowned Mercedes-Benz build quality, materials, and attention to detail.

Handling:

Agile and balanced chassis tuned for sporty driving dynamics.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Factory Service and Repair

Page Count

Estimated Pages:

Hundreds (exact count varies by digital format, but implies comprehensive coverage)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling, fuel injection, ignition.

Engine Management:

ECU diagnosis, sensors (MAP, MAF, O2, knock), actuators, emissions control.

Transmission:

Automatic transmission (5G-TRONIC 722.6) service, diagnosis, control module, fluid.

Drivetrain:

Driveshafts, differential, axles, wheel bearings.

Suspension:

Front and rear suspension components, struts, springs, control arms, anti-roll bars, geometry.

Steering:

Power steering system, steering rack, column, linkage, pump.

Brakes:

Hydraulic system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), calipers, rotors, pads, lines, parking brake.

Electrical System:

Battery, alternator, starter, wiring diagrams, fuses, relays, lighting, instrumentation.

Body And Chassis:

Body panels, structural components, doors, hood, trunk, interior trim, convertible roof system (Vario-roof).

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, blower motor, controls.

Comfort And Convenience:

Power windows, mirrors, seats, central locking, keyless entry.

Safety Systems:

Airbags, seatbelts, SRS control module.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes.

Repair Engine:

Engine overhaul, component replacement, gasket sealing, belt replacement.

Repair Transmission:

Transmission fluid flush, seal replacement, clutch service (if applicable), solenoid replacement.

Diagnostics:

Troubleshooting guides, fault code interpretation (OBD-II), component testing.

Electrical Repair:

Wiring harness repair, component testing, diagnostic connector access.

Bodywork:

Panel alignment, dent repair, rust treatment, convertible top mechanism repair.

Specifications:

Torque specifications for all fasteners, diagnostic data, fluid capacities and types.

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds.

Diagnostic Tools:

Information relevant to using professional diagnostic tools (e.g., Star Diagnosis).

Special Tools:

Identifies and describes necessary special tools for specific procedures.

📊 Manual Specifications

File Format

Format:

Likely PDF (Portable Document Format)

Searchability:

Searchable text content for efficient information retrieval.

Print Quality

Quality:

High-resolution digital reproduction of original factory documentation, suitable for printing.

Print Ability:

Printable in its entirety or specific sections as needed.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, Supercharged

Displacement:

1998 cc (2.0 Liters)

Bore X Stroke:

89.9 mm x 78.4 mm

Compression Ratio:

8.8:1

Horsepower:

163 hp (120 kW) @ 5300 rpm

Torque:

181 lb-ft (245 Nm) @ 2500 rpm

Performance

0 To 60 Mph:

Approx. 7.5 - 8.1 seconds (depending on transmission)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (Bosch Motronic ME 2.8)

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Engine Cooling

Cooling System Type:

Liquid-Cooled

Coolant Capacity:

Approx. 7.0 Liters (14.8 Pints)

Coolant Specification:

MB Spec 325.0 (Antifreeze/Coolant Concentrate)

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic (722.6 '5G-TRONIC')

Optional

Transmission Type:

6-Speed Manual (RWD)

Features

Automatic Features:

Touchshift (driver-selectable manual shifting), electronic control.

Fluid Specifications

Automatic Transmission Fluid:

MB Spec 236.10 (ATF 134/134FE or equivalent)

Manual Transmission Fluid:

MB Spec 235.10 (Gear Oil)

Fluid Capacities

Automatic Transmission Fluid Capacity:

Approx. 8.5 Liters (Total Fill), 4.5 Liters (Drain and Refill)

📐 Dimensions

Exterior

Length:

4050 mm (159.4 inches)

Width:

1715 mm (67.5 inches)

Height:

1293 mm (50.9 inches)

Wheelbase:

2400 mm (94.5 inches)

Track Width Front:

1455 mm (57.3 inches)

Track Width Rear:

1445 mm (56.9 inches)

Weights

Curb Weight:

Approx. 1400 kg (3086 lbs)

Gross Vehicle Weight Rating:

Approx. 1700 kg (3748 lbs)

Cargo

Trunk Volume:

145 Liters (5.1 cu ft) with roof retracted, 334 Liters (11.8 cu ft) with roof closed.

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not explicitly rated for this model year in all markets, but typical Mercedes-Benz safety standards apply.

IIHS Side Impact:

Not explicitly rated for this model year in all markets, but typical Mercedes-Benz safety standards apply.

Active Features

Standard Anti-lock Braking System

Standard Electronic Stability Program

Traction Control:

ASR (Acceleration Slip Regulation)

Passive Features

Airbags:

Front airbags, side airbags (integrated into seats).

Rollover Protection:

Automatic pop-up roll bars deployed by pyrotechnic charge.

Seatbelts:

Pretensioners and force limiters.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD audio system, often with optional Bose sound system.

Navigation:

Optional factory navigation system (APS series).

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assist:

Optional rear park assist sensors.

Connectivity

Phone Integration:

Optional factory installed hands-free telephone system with cradle.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable depending on driving style (typically every 10,000-15,000 miles or 12 months), indicated by 'Service A' or 'Service B' on the dashboard.

Transmission Service Interval:

Automatic: Every 40,000-60,000 miles or as indicated by the vehicle's service computer.

Coolant Flush Interval:

Every 30,000-50,000 miles or every 2-4 years.

Spark Plug Replacement:

Typically around 60,000-100,000 miles, depending on spark plug type (e.g., iridium).

Fluid Specifications

Engine Oil Specification:

MB Spec 229.5 (Synthetic Engine Oil, e.g., 0W-40 or 5W-40)

Brake Fluid Specification:

DOT 4

Fluid Capacities

Engine Oil Capacity:

Approx. 5.5 Liters (5.8 US Quarts) with filter change.

Known Issues

Vario Roof Hydraulics:

Potential for leaks or pump failure in the Vario-roof hydraulic system.

Mass Airflow Sensor:

Can become dirty or fail, leading to rough idle or poor performance.

Ignition Coils:

Misfires can occur due to failing ignition coils.

Crankshaft Position Sensor:

Failure can cause intermittent starting or stalling.

Supercharger Intercooler Hose:

Hoses can degrade and crack, affecting boost pressure.

Window Regulators:

Can fail, preventing windows from operating correctly.

📚 Vehicle History

Brand Heritage

Heritage:

Mercedes-Benz, a historical leader in automotive innovation, engineering, and luxury.

Model Evolution

R170 Generation:

The R170 generation (1996-2004) introduced the compact roadster segment for Mercedes-Benz, featuring the innovative Vario-roof.

2002 Updates:

While the R170 platform was established, minor updates in styling or features may have occurred for the 2002 model year compared to earlier versions.

Production

Manufacturing Location:

Bremen, Germany

🏆 Awards & Recognition

Recognitions

Ward Auto Worlds 10 Best Engines:

The M111 engine family (including the supercharged variants used in the SLK) has been recognized by Ward's AutoWorld for its technological advancements and performance.