🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero

Year:

2002

Chassis Code:

V7_W / V6_W

👋 Introduction

Segment:

Full-size SUV / Off-road vehicle

Target Audience:

Professional automotive technicians, experienced DIY mechanics, and Mitsubishi enthusiasts

Competitors 2002:

Toyota Land Cruiser, Land Rover Discovery, Jeep Grand Cherokee, Ford Explorer

Key Selling Points:

Renowned off-road capability, durable construction, Super Select 4WD system, comfortable ride

📋 Manual Details

Manual Type:

Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Complete overhaul and repair procedures for all engine variants

Fuel System:

Fuel injection, pump, injectors, lines, and evaporative emissions control

Cooling System:

Radiator, water pump, thermostat, hoses, and fan operation

Ignition System:

Spark plugs, coils, ignition timing, and related sensors

Exhaust System:

Catalytic converter, mufflers, pipes, and emissions components

Transmission Manual:

Clutch, gearbox overhaul, gear shift mechanisms

Transmission Automatic:

ATF, valve body, torque converter, electronic controls

Drivetrain 4Wd:

Transfer case operation, differentials, driveshafts, and Super Select 4WD system

Suspension Front:

Independent suspension, control arms, springs, shock absorbers, and steering linkage

Suspension Rear:

Multi-link independent suspension, springs, shock absorbers

Steering System:

Power steering pump, rack and pinion, steering column

Brake System:

ABS, EBD, brake pads, rotors, calipers, lines, and master cylinder

Electrical System:

Battery, alternator, starter motor, lighting, and accessory circuits

Body Exterior:

Body panel removal, alignment, and repair

Body Interior:

Trim panels, seats, dashboard, and upholstery

HVAC:

Air conditioning, heating, ventilation, and climate control systems

Safety Systems:

Airbags, seatbelt pre-tensioners, and related sensors

ECU Diagnostics:

OBD-II diagnostics, trouble codes, and sensor data interpretation

Routine Maintenance:

Oil changes, filter replacements, fluid checks, and lubrication schedules

Troubleshooting Guides:

Diagnostic flowcharts for common symptoms and malfunctions

Component Replacement:

Step-by-step instructions for replacing major and minor components

Engine Rebuilds:

Detailed procedures for engine disassembly, inspection, and reassembly

Transmission Overhaul:

Complete guidance on transmission disassembly and reassembly

Brake Service:

Brake pad/rotor replacement, caliper service, and bleeding procedures

Electrical Diagnostics:

Wiring diagrams, circuit testing, and component diagnosis

Alignment Procedures:

Wheel alignment specifications and adjustments

Airbag Service:

Safe handling and replacement procedures for airbag components

Depth Level:

Comprehensive (suitable for professional technicians and advanced DIYers)

Diagnostic Capability:

In-depth diagnostic information, including symptom-based troubleshooting and sensor data interpretation

Schematic Quality:

Detailed electrical wiring diagrams and vacuum hose routing diagrams

Torque Specifications:

Precise torque values for all critical fasteners

Clearances And Tolerances:

Specifications for engine component clearances, bearing tolerances, and other critical measurements

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchable Text:

Yes (allows for quick searching of specific terms and components)

Resolution:

High-resolution, suitable for printing all diagrams and text

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Estimated Pages:

Likely over 1500 pages (typical for a comprehensive factory-level service manual)

⚙️ Engine Specifications

Engine Code Gasoline V6:

6G72 (3.0L SOHC V6)

Engine Code Gasoline V6 24V:

6G74 (3.5L SOHC V6/MIVEC)

Engine Code Diesel:

4M41 (3.2L DOHC DI-D Common Rail Turbo Diesel)

Horsepower 6G72:

Approx. 175-180 hp (varies by market and emissions standards)

Torque 6G72:

Approx. 185-190 lb-ft (varies by market and emissions standards)

Horsepower 6G74:

Approx. 200-235 hp (varies by market and MIVEC implementation)

Torque 6G74:

Approx. 220-240 lb-ft (varies by market and MIVEC implementation)

Horsepower 4M41:

Approx. 160-175 hp (varies by market and tuning)

Torque 4M41:

Approx. 270-300 lb-ft (varies by market and tuning)

Fuel Type Gasoline:

Unleaded gasoline

Fuel System Gasoline:

Electronic Fuel Injection (EFI)

Fuel Type Diesel:

Diesel fuel

Fuel System Diesel:

Direct Injection (DI) with Common Rail technology

🔧 Transmission

Transmission Type Gasoline:

5-speed Manual Transmission (5MT)

Transmission Type Gasoline Auto:

4-speed Automatic Transmission (4AT) with electronic control

Transmission Type Diesel:

5-speed Manual Transmission (5MT)

Transmission Type Diesel Auto:

4-speed Automatic Transmission (4AT) with electronic control

Transfer Case:

Mitsubishi Super Select 4WD II (SS4-II) with electronically controlled transfer case, allowing for 2H, 4H, 4HLC, 4LLC modes

📐 Dimensions

Length Mm:

Approximately 4600 - 4800 mm (varies by body style - Short Wheelbase/Long Wheelbase)

Width Mm:

Approximately 1840 - 1875 mm

Height Mm:

Approximately 1800 - 1855 mm (varies by roof type and suspension height)

Curb Weight Kg:

Approximately 1900 - 2200 kg (depending on engine and configuration)

🛡️ Safety Features

NHTSA Rating 2002:

Typically good frontal and side impact ratings for its era, though specific ratings vary by market and testing protocols.

ABS:

Standard Anti-lock Braking System (ABS)

Ebd:

Electronic Brake-force Distribution (EBD)

Traction Control:

Optional or standard on higher trims (e.g., ASTC - Active Stability and Traction Control)

Airbags:

Driver and front passenger airbags standard; optional side airbags on some models

Seatbelts:

3-point seatbelts with pre-tensioners for front occupants

💡 Technology Features

Audio System:

Factory-installed AM/FM stereo with CD player and optional premium sound system. Speaker configurations vary by trim.

Cruise Control:

Standard or available electronic cruise control system.

Remote Keyless Entry:

Available on higher trim levels for unlocking and locking doors.

🔧 Maintenance

Oil Change Interval:

Approximately every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to specific manual for exact recommendation based on driving conditions).

Air Filter Replacement:

Approximately every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement Gasoline:

Approximately every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (e.g., platinum or iridium).

Timing Belt Replacement Gasoline:

If equipped with a timing belt (e.g., 6G72 SOHC), typically around 60,000 miles (96,000 km). Some variants use timing chains.

Engine Oil Spec Gasoline:

API SJ or higher, SAE 5W-30 or 10W-30 (viscosity may vary based on climate; check manual for specific recommendation)

Engine Oil Spec Diesel:

API CI-4 or CH-4, SAE 15W-40 or 5W-40 (synthetic often recommended for diesel)

Transmission Fluid Automatic:

Mitsubishi ATF SP-III or equivalent (e.g., Dexron III/Mercon compatible, but SP-III is preferred)

Transmission Fluid Manual:

GL-4 gear oil, SAE 75W-85 or 75W-90

Coolant Type:

Mitsubishi Super Long Life Coolant (LLC) or equivalent (Ethylene Glycol based, typically a pink or red color)

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Transfer Case Fluid:

GL-4 gear oil, SAE 75W-85 or 75W-90

Differential Fluid:

GL-5 gear oil, SAE 80W-90 or 75W-90

Common Wear Items:

CV joint boots, ball joints, tie rod ends, sway bar links, exhaust system components, and suspension bushings due to off-road use and age.

Diesel Engine Specific:

Potential for injector issues, glow plug problems, and turbocharger wear on high-mileage 4M41 engines.

Automatic Transmission:

Some units can develop solenoid issues or torque converter problems, especially with higher mileage or inadequate fluid maintenance.

📚 Vehicle History

Mitsubishi Offroad History:

Mitsubishi has a long and successful history in off-road motorsport, including multiple Dakar Rally victories with the Pajero.

Pajero Generations:

The 2002 model belongs to the third generation Pajero (1999-2006), which introduced a monocoque chassis and independent suspension, a significant departure from previous generations.

Manufacturing Locations:

Primarily manufactured in Japan (Okazaki Plant) and also produced in other global facilities.

🏆 Awards & Recognition

Dakar Rally Heritage:

The Pajero nameplate is synonymous with Dakar Rally success, having won the prestigious off-road endurance race multiple times, solidifying its reputation for ruggedness and reliability in extreme conditions.