🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero

Year:

2002

Chassis Code:

NP

Product Code Identifier:

2002-Pajero-NP-SRWM-DL

👋 Introduction

Segment:

Full-size SUV, known for its off-road capability and durability.

Competitors:

Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Ford Explorer, Jeep Grand Cherokee.

Off Road:

Renowned Super Select 4WD system, robust chassis, and capable suspension for off-road excursions.

Powertrain Options:

Offered with potent V6 gasoline engines and efficient turbo-diesel engines, providing a range of performance and economy.

Interior Versatility:

Spacious interior with flexible seating configurations (optional third row) and ample cargo space.

📋 Manual Details

Coverage Scope:

Complete factory service and repair workshop manual

Estimated Page Count:

Extensive (typical for full factory manuals, often 1500+ pages)

Type:

Service and Repair Workshop Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine:

Detailed diagnostics, repair, overhaul, and specifications for all available engine variants (e.g., 3.5L V6 GDI, 2.8L Turbo Diesel, 3.2L Di-D Turbo Diesel).

Transmission:

Coverage for both manual and automatic transmissions, including removal, installation, overhaul, fluid specifications, and torque converter details.

Drivetrain:

Front and rear differentials, transfer case, drive shafts, CV joints, and Super Select 4WD system operation and repair.

Suspension:

Front and rear suspension systems (independent front, multi-link rear), shock absorbers, springs, control arms, bushings, and alignment specifications.

Brakes:

Front and rear brake systems (disc brakes), ABS, EBD, brake fluid specifications, caliper and rotor replacement, bleeding procedures.

Steering:

Power steering system, steering rack, tie rods, steering column, and fluid specifications.

Electrical:

Comprehensive wiring diagrams, battery, charging system (alternator, starter), ignition system, lighting, and accessory circuits.

Cooling System:

Radiator, thermostat, water pump, cooling fan, hoses, and coolant specifications.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel filter, and pressure specifications.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, and pipe components.

HVAC:

Heating, Ventilation, and Air Conditioning system components, operation, and service.

Body And Chassis:

Body panel removal and installation, door mechanisms, interior trim, glass, and chassis component identification.

Body Electrical:

Power windows, door locks, mirrors, sunroof, interior lighting, and exterior lighting systems.

Safety Systems:

Airbag system (SRS) removal, installation, and safety precautions.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, and general inspection procedures.

Troubleshooting:

Diagnostic procedures for common and uncommon issues across all vehicle systems, including fault code identification and symptom-based diagnosis.

Engine Repair:

Head gasket replacement, piston and ring service, valve train adjustments, timing belt/chain service, and complete engine rebuilds.

Transmission Service:

Clutch replacement (manual), torque converter removal/installation, transmission fluid and filter changes, and transmission rebuilds.

Brake Service:

Brake pad and rotor replacement, brake caliper service, brake line replacement, and brake system bleeding.

Electrical Diagnostics:

Testing of sensors, actuators, control modules (ECU/ECM), and wiring harness integrity using multimeters and oscilloscopes.

Suspension And Steering Repair:

Replacement of ball joints, tie rod ends, control arm bushings, shock absorbers, and power steering pump/rack.

Bodywork:

Procedures for removing and installing body panels, bumpers, doors, fenders, and glass.

Air Conditioning Service:

Refrigerant handling, compressor replacement, leak detection, and system evacuation/recharge.

Wheel Alignment:

Detailed specifications and procedures for front and rear wheel alignment.

Depth:

Comprehensive, covering basic maintenance to full engine and transmission rebuilds. Includes detailed troubleshooting trees, component testing procedures, and diagnostic trouble codes (DTCs).

Diagnostic Tools:

Implies use of factory scan tools (MUT-III or equivalent) for advanced diagnostics, but also covers manual testing methods.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Image Resolution:

High resolution, suitable for clear viewing and printing of diagrams and text.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Text Searchability:

Searchable text content within the PDF for quick information retrieval.

⚙️ Engine Specifications

Engine Options 2002:

3.5L V6 (6G74) Gasoline Direct Injection (GDI), 2.8L Turbo Diesel (4M40), 3.2L Di-D Turbo Diesel (4M41).

3.5L V6 (6G74) Typical Power:

Approx. 200-205 PS (147-151 kW)

3.5L V6 (6G74) Typical Torque:

Approx. 320-325 Nm

3.2L Di-D (4M41) Typical Power:

Approx. 165-170 PS (121-125 kW)

3.2L Di-D (4M41) Typical Torque:

Approx. 370-380 Nm

3.5L V6:

Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) depending on sub-model and market.

Diesel Engines:

Direct injection with turbocharging and intercooler.

Engine Control Unit:

ECU/ECM controlled, with OBD-II diagnostics.

Coolant Type:

Ethylene glycol-based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).

🔧 Transmission

Transmission Options:

Available with a 5-speed manual transmission or a 4-speed automatic transmission (INVECS-II).

Gear Ratios:

Specific gear ratios for manual and automatic transmissions are detailed in the manual.

Transfer Case:

Super Select 4WD system with electronically controlled differentials and various drive modes (2H, 4H, 4HLC, 4LLC).

Automatic Transmission Fluid:

Refer to manual for specific ATF type (e.g., DiaQueen ATF-SP II M or equivalent).

Manual Transmission Fluid:

Refer to manual for specific gear oil type and viscosity (e.g., API GL-4 or GL-5).

📐 Dimensions

Wheelbase:

Approx. 2780 mm (109.4 inches)

Overall Length:

Approx. 4770-4810 mm (187.8-189.4 inches)

Overall Width:

Approx. 1875-1895 mm (73.8-74.6 inches)

Overall Height:

Approx. 1880-1910 mm (74.0-75.2 inches)

Curb Weight:

Varies by configuration, typically 1900-2100 kg (4189-4630 lbs).

Gross Vehicle Weight:

Refer to VIN plate for specific GVWR.

Towing Capacity:

Typically around 2500 kg (5511 lbs) braked trailer, consult local regulations and manual for specifics.

Standard Tire Sizes:

Commonly 265/70R16, 265/65R17. Consult manual for specific trim levels.

Bolt Pattern:

6x139.7 mm (6x5.5 inches)

Center Bore:

67.1 mm

🛡️ Safety Features

NHTSA Rating:

Specific NHTSA ratings for the 2002 NP Pajero may vary by market and testing year. Refer to official NHTSA databases for precise data if available.

ABS:

Anti-lock Braking System (ABS) standard on most models.

Ebd:

Electronic Brakeforce Distribution (EBD) often paired with ABS.

Traction Control:

Traction Control System (TCS) available on some higher trims or optional.

Airbags:

Driver and front passenger airbags standard. Side airbags available on some models.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

Child Anchors:

ISOFIX/LATCH child seat anchor points.

💡 Technology Features

Audio System:

Factory fitted audio systems typically include AM/FM radio, CD player, and speaker configurations. Some models may feature premium sound systems.

Navigation:

Optional GPS navigation system available on higher trim levels.

Cruise Control:

Standard on most variants.

Parking Sensors:

Rear parking sensors were an optional feature.

Auxiliary Inputs:

May include an auxiliary audio input jack on some models, or a CD changer port.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500-10,000 miles or 6-12 months, depending on driving conditions. Refer to manual for specific recommendation.

Timing Belt Replacement:

For gasoline engines (6G74), typically recommended at 100,000-105,000 miles or 7 years. The diesel engine (4M41) uses a timing chain, which generally requires less frequent service.

Coolant Flush:

Recommended every 2 years or 40,000-50,000 miles with long-life coolant.

Transmission Fluid Change:

Automatic: every 30,000-50,000 miles. Manual: check manual, typically longer intervals.

Engine Oil Spec Gas:

SAE 10W-30 or 10W-40 API SJ or higher. Consult manual for precise viscosity and API rating.

Engine Oil Spec Diesel:

SAE 15W-40 API CF-4 or CG-4 or higher. Consult manual for precise viscosity and API rating.

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

Refer to manual for specific type (e.g., ATF Dexron III or specific Mitsubishi fluid).

Common Problems:

Potential issues include automatic transmission heat exchanger leaks (leading to coolant contamination), EGR valve issues on diesel models, and occasional starter motor problems. Check for rust on older models, especially in areas with harsh climates.

📚 Vehicle History

Mitsubishi SUV Legacy:

Mitsubishi has a long history of producing capable off-road vehicles, with the Pajero lineage dating back to the original Pajero in 1982.

Pajero Generations:

The NP Pajero (2000-2006) represents the third generation of the Pajero, introducing a monocoque chassis (unibody construction) for improved on-road comfort and handling compared to previous body-on-frame models.

Production Location:

Primarily manufactured in Japan. Also produced in other locations depending on market.

Np Generation Years:

2000-2006 model years.

🏆 Awards & Recognition

Off Road Awards:

The Pajero lineage has a distinguished history in off-road motorsports, including multiple victories in the Dakar Rally, which contributes to its reputation for ruggedness.

Reliability Rankings:

Reliability can vary by specific engine and transmission combination. Consult independent consumer surveys for specific model year reliability trends.