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SUBARU LEGACY 2002 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2002 Codes Chassis Code: BE/BH Series 👋 Introduction Market Position Segment: Mid-size sedan/wagon, known for its standard All-Wheel Drive and boxer...
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🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2002
Codes
Chassis Code:
BE/BH Series
👋 Introduction
Market Position
Segment:
Mid-size sedan/wagon, known for its standard All-Wheel Drive and boxer engine configuration.
Competitive Analysis
Competitors 2002:
Toyota Camry, Honda Accord, Nissan Altima, Mazda 626, Ford Taurus, Volkswagen Passat.
Key Features
Distinguishing Features:
Standard Symmetrical All-Wheel Drive (AWD), Boxer engine layout providing a low center of gravity, comfortable ride, spacious interior for its class.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (North America, Europe, Asia, etc.)
Trim Levels Covered:
All trims (e.g., GT, Outback Sport, Limited, Brighton)
Page Count
Estimated Page Count:
1500-2000+ pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Professional Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) / Printable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, emission control, exhaust system, engine management
Transmission Drivetrain:
Manual transmission (5-speed), Automatic transmission (4-speed), All-Wheel Drive (AWD) system, differentials, driveshafts, CV joints
Suspension Steering:
Front suspension (MacPherson strut), Rear suspension (Multi-link), Power steering system, steering column
Brakes:
Front disc brakes, Rear disc brakes, ABS (Anti-lock Braking System), parking brake
Electrical Electronics:
Battery, charging system, starting system, lighting, gauges, instrument cluster, audio system, power accessories, body control modules, wiring diagrams, fuse and relay locations
Body Chassis:
Body construction, exterior trim, interior trim, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning), cooling system, fuel tank, chassis components
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake pad replacement, tire rotation
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, wiring harness testing
Repair Rebuild:
Engine overhaul, transmission overhaul, suspension component replacement, brake caliper overhaul, electrical component repair, body panel repair
Adjustment Calibration:
Wheel alignment, parking brake adjustment, idle speed adjustment
Body And Trim Repair:
Includes procedures for removing and installing exterior body panels, interior trim pieces, and glass components.
HVAC Service:
Details for A/C system service, heater core replacement, blower motor diagnosis, and refrigerant handling.
Technical Depth
Depth:
Comprehensive: Covers from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics.
Wiring Diagrams:
Comprehensive color-coded wiring diagrams for all major electrical systems, including engine control, body electronics, and lighting.
📊 Manual Specifications
File Format
Searchability:
Searchable text enabled
Printable:
Printable pages
Print Quality
Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Usdm:
EJ253 (2.5L SOHC)
Engine Displacement Usdm:
2.5 Liters (2457cc)
Engine Type:
Naturally Aspirated Boxer-4 (Horizontally Opposed)
Performance
Horsepower Usdm:
165 hp @ 5600 rpm
Torque Usdm:
166 lb-ft @ 4000 rpm
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Regular Gasoline (87 Octane Recommended)
Engine Code Jdm
Engine Code Jdm:
EJ204 (2.0L DOHC NA), EJ205 (2.0L DOHC Turbocharged - GT models)
Engine Displacement Jdm
Engine Displacement Jdm:
2.0 Liters (1994cc)
Performance Jdm
Horsepower Jdm Na:
140 hp @ 6000 rpm
Torque Jdm Na:
137 lb-ft @ 4200 rpm
Performance Jdm Turbo
Horsepower Jdm Turbo:
250 hp @ 6000 rpm (GT models)
Torque Jdm Turbo:
250 lb-ft @ 3000 rpm (GT models)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission with Electronic Control
Features
AWD System:
Symmetrical All-Wheel Drive (Variable Torque Distribution - VTD for some automatics, viscous coupling center differential for manuals)
Fluid Specifications
Manual Transmission Fluid:
Subaru Extra HP Gear Oil GL-5 75W-90 (or equivalent)
Automatic Transmission Fluid:
Subaru ATF-HP (or Dexron III/Mercon compatible)
📐 Dimensions
Exterior
Wheelbase:
104.1 inches (2645 mm)
Length:
187.4 inches (4760 mm)
Width:
67.7 inches (1720 mm)
Height:
56.7 inches (1440 mm) (Sedan), 59.1 inches (1500 mm) (Outback/Wagon)
Weights
Curb Weight Min:
3197 lbs (1450 kg) (approximate)
Curb Weight Max:
3472 lbs (1575 kg) (approximate)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2002 Model Year)
NHTSA Front Impact Passenger:
5 Stars (2002 Model Year)
IIHS Side Impact:
Good (2002 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System
Passive Features
Airbags:
Front airbags, optional front side-impact airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio systems available on higher trims. Manual covers basic operation and fuse locations.
Driver Assistance
Cruise Control:
Standard on most models. Manual details operation and troubleshooting.
Connectivity
Remote Keyless Entry:
Available on many trims. Manual covers system operation and key fob programming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3.75 months, or 7,500 miles/7.5 months with synthetic oil (refer to manual for exact conditions)
Air Filter Replacement:
Every 15,000 miles or 15 months
Spark Plug Replacement:
Every 60,000 miles (NGK BKR6E-11 or equivalent recommended)
Timing Belt Replacement:
Every 105,000 miles or 105 months (for EJ253 engine with belt-driven camshafts)
Fluid Specifications
Engine Oil Capacity W Filter:
4.8 US quarts (4.5 Liters) for 2.5L SOHC
Engine Oil Viscosity:
5W-30 or 10W-30 (refer to manual based on temperature)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent HOAT (Hybrid Organic Acid Technology) coolant
Coolant Capacity:
7.0 US quarts (6.6 Liters)
Known Issues
Head Gaskets:
While less prone than earlier generations, monitor for coolant leaks or milky oil as an indicator of potential head gasket seepage. Manual provides inspection procedures.
Awt Transmission Issues:
Some automatic transmissions may exhibit delayed engagement or shifting issues. Manual details diagnostic checks and fluid service for resolution.
Cv Axle Boots:
Front CV joint boots can be prone to tearing, leading to grease loss and potential joint damage. Manual covers replacement procedures.
Rear Wheel Bearings:
Can develop noise or play over time. Manual provides bearing replacement steps.
📚 Vehicle History
Brand Heritage
Founding Year:
1953 (Fuji Heavy Industries Ltd.)
Key Philosophies:
Engineering excellence, focus on safety, driver engagement, symmetrical AWD technology.
Model Evolution
Generation Start Year:
1990
2002 Generation:
Third Generation (2000-2004)
Production
Manufacturing Plant:
Gunma Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Generally positive reliability and owner satisfaction ratings from publications like Consumer Reports for this era of Subaru.
Jd Power Dependability:
Subaru often ranked well in J.D. Power dependability studies during this period for overall quality and reliability.