Suzuki Liana Aerio 2002 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Liana Aerio Year: 2002 Generation Generation Code: First Generation (RG Series) 👋 Introduction Market Position Segment: Subcompact/Compact Car (often categorized as a subcompact...

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标签: 2002 Aerio Car Cars Liana Suzuki

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Liana Aerio

Year:

Generation

Generation Code:

First Generation (RG Series)

👋 Introduction

Market Position

Segment:

Subcompact/Compact Car (often categorized as a subcompact due to dimensions and engine size, but with interior space often challenging compact rivals).

Competitive Analysis

Key Competitors 2002:

Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mazda Protege, Mitsubishi Lancer, Hyundai Elantra.

Key Features

Unique Selling Points:

Spacious interior for its class, available AWD (a rarity in this segment), good fuel economy, reliable powertrain, practical hatchback and sedan body styles.

Target Audience

Primary Audience:

Budget-conscious buyers, first-time car owners, small families, individuals seeking practicality and affordability.

Manual Value Proposition

Value For Diy:

Essential for DIY enthusiasts and independent mechanics to perform accurate repairs and maintenance, saving significant costs compared to dealership servicing.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service and repair information for the 2002 Suzuki Liana Aerio.

Regional Variants Covered:

Likely covers global variants, including those sold as Suzuki Aerio and potentially its rebadged versions in specific markets (e.g., Mazda Verisa in Japan, though the Aerio designation is more common globally).

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Factory Service Repair Manual (FSM)

Language

Language:

English

Format

Format:

Digital (Likely PDF or similar e-book format), potentially printable.

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, lubrication, cooling, fuel, ignition, emission control, exhaust systems.

Transmission:

Manual and Automatic transmission operation, disassembly, assembly, overhaul, and control systems.

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, driveshafts, differentials, axles.

Chassis:

Suspension (front and rear), steering system, brakes (hydraulic, ABS), wheels, and tires.

Body And Interior:

Body structure, exterior panels, doors, glass, interior trim, seats, HVAC, and accessories.

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, power windows/locks, audio system, ECUs, and wiring diagrams.

Procedures Included

Maintenance:

Routine inspections, fluid changes, filter replacements, lubrication, and general upkeep.

Troubleshooting:

Diagnostic flowcharts and common problem identification for all major systems.

Repair And Overhaul:

Step-by-step instructions for disassembly, inspection, repair, and reassembly of all vehicle components.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), sensor testing, and ECU relearn procedures.

Wiring Diagrams:

Detailed electrical schematics for all vehicle circuits.

Technical Depth

Depth Of Coverage:

Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including detailed component specifications and tolerances.

📊 Manual Specifications

File Format

Digital Format:

PDF (Searchable text, bookmark navigation recommended for optimal usability)

Print Quality

Print Recommendation:

High-resolution images and diagrams suitable for printing specific sections.

Binding Type

Binding Type Digital:

N/A (Digital format)

Paper Type

Paper Type Digital:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M13A (for 1.3L), M15A (for 1.5L), M16A (for 1.6L). The 2002 model likely features the M13A or M15A in many markets.

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement Liters:

1.3 L (1328 cc) or 1.5 L (1490 cc) or 1.6 L (1586 cc) depending on market and specific model designation (Aerio vs. Liana).

Performance

Horsepower Ps Approx:

Approx. 85-90 PS (1.3L), 100-110 PS (1.5L), 105-115 PS (1.6L) at specified RPM.

Torque Nm Approx:

Approx. 115-120 Nm (1.3L), 130-140 Nm (1.5L), 140-150 Nm (1.6L) at specified RPM.

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

ECU Type:

Suzuki Engine Control Unit (ECU) with diagnostic capabilities.

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission

Features

AWD Availability:

Available with both manual and automatic transmissions, typically as an optional upgrade.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-85 or SAE 75W-90 gear oil (refer to manual for exact Suzuki specification).

Automatic Transmission Fluid:

Suzuki ATF Type T-IV or equivalent (refer to manual for exact Suzuki specification).

📐 Dimensions

Exterior

Length Mm:

Approx. 4165 mm (Sedan) / 4055 mm (Hatchback)

Width Mm:

Approx. 1680 mm

Height Mm:

Approx. 1535 mm (Sedan) / 1550 mm (Hatchback)

Wheelbase Mm:

Approx. 2575 mm

Interior

Passenger Capacity:

5 persons

Cargo

Cargo Volume Liters Approx:

Approx. 380-450 Liters (Sedan, to parcel shelf) / 290-500 Liters (Hatchback, seats up/down)

Weights

Curb Weight Kg Approx:

Approx. 1050-1150 kg (depending on body style, transmission, and drivetrain).

Gross Vehicle Weight Kg Approx:

Approx. 1500-1600 kg

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

Not readily available for this specific model year and region; generally expected to be average for the class in its era.

Active Features

Standard on many models, optional on others. Anti-lock Braking System.

Traction Control:

Optional on some AWD models.

Passive Features

Airbags:

Driver and front passenger airbags typically standard. Side airbags may be optional.

Seatbelts:

3-point seatbelts with pretensioners for front occupants.

Child Seat Anchors:

ISOFIX/LATCH anchor points in rear seats.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM/CD or cassette player with 4-6 speakers. Auxiliary input may be present on later models or aftermarket.

Climate Control:

Manual or automatic climate control system (HVAC) depending on trim level.

Driver Assistance

Cruise Control:

Optional on higher trim levels.

Parking Assistance:

Rear parking sensors were not standard; typically an aftermarket addition.

Connectivity

Bluetooth:

Not available from factory on 2002 models. Aftermarket head unit required for Bluetooth.

Instrumentation

Dashboard Features:

Analog gauges for speedometer, tachometer (on some models), fuel level, coolant temperature. Warning lights for various systems.

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

Every 7,500 - 15,000 km or 6-12 months, depending on driving conditions and oil type used (refer to manual).

Air Filter Replacement Km:

Every 30,000 - 60,000 km or as needed based on inspection.

Spark Plug Replacement Km:

Every 60,000 - 100,000 km (depending on spark plug type: standard, platinum, iridium).

Timing Belt Replacement Km:

This generation typically uses a timing chain, which does not have a regular replacement interval but requires inspection for wear and tension.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 10W-30 API SJ/SL or higher (refer to manual for exact Suzuki specification).

Engine Oil Capacity Liters:

Approx. 3.4 - 3.9 Liters (with filter change).

Coolant Type:

Ethylene Glycol based, Suzuki Super Long Life Coolant or equivalent, typically pink or red color.

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual).

Known Issues

Common Problems:

Some reports of ignition coil failures, occasional transmission solenoid issues (automatic), suspension wear (bushings, ball joints), and potential for minor oil leaks from seals over time.

Rust Prone Areas:

As with many vehicles of this era, susceptible to rust in wheel wells, rocker panels, and exhaust components, especially in areas with heavy road salt usage.

📚 Vehicle History

Brand Heritage

Suzuki Automotive Focus:

Suzuki is known for producing lightweight, fuel-efficient, and affordable vehicles, often with a focus on compact and utility segments (e.g., Swift, Vitara).

Model Evolution

Predecessors Successors:

The Liana/Aerio replaced models like the Suzuki Esteem and was eventually succeeded by the SX4 in many markets.

Production

Production Years:

2001-2007 (First Generation)

Manufacturing Locations:

Primarily Japan (Kosai Plant), also potentially produced or assembled in other Suzuki global facilities.

Model Naming

Global Naming Convention:

Known as Suzuki Liana in Europe, Asia, and Australia; Suzuki Aerio in North America and some other markets. Also sold as Mazda Verisa in Japan (though the Aerio/Liana is the direct platform).

🏆 Awards & Recognition

Recognitions

Industry Awards:

While not a recipient of major prestigious awards, it was generally well-regarded for its value and practicality within its segment.

Ratings

Consumer Reports Rating:

Variable; generally rated as average for predicted reliability in its class. Specific year reviews should be consulted.

Certifications

Emissions Certification:

Meets applicable emissions standards for the target market (e.g., EPA in the US, Euro emissions standards in Europe).