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2002 Yamaha Jog CS50 Motorcycle Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Yamaha Model: Jog CS50 Year: 2002 Vehicle Type: Motorcycle (Scooter) Codes Engine Code: G311E (typical for this era Jog 50) Chassis Code: SA02J (common for...
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类型: Motorcycle
厂商:
斯库: 604960
2002 Yamaha Jog CS50 Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Jog CS50
Year:
2002
Vehicle Type:
Motorcycle (Scooter)
Codes
Engine Code:
G311E (typical for this era Jog 50)
Chassis Code:
SA02J (common for the Jog CS50)
👋 Introduction
Market Position
Market Segment:
Lightweight, urban-focused scooter, popular for its practicality, fuel efficiency, and ease of use.
Competitive Analysis
Competitors:
Honda Dio, Suzuki Address, Kawasaki KSR (in spirit, though different class), other 50cc scooters of the era.
Key Features
Vehicle Appeal:
Compact size, agile handling, reliable two-stroke engine, low running costs, ideal for commuting and city riding.
Manual Value
Manual Benefit:
Empowers owners to perform maintenance and repairs themselves, saving on dealership costs and ensuring proper upkeep of their investment.
📋 Manual Details
Coverage Areas
Languages:
English
Page Count
Page Count:
300+
Manual Type
Manual Type:
Service & Repair Manual
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, lubrication, cooling, fuel delivery, ignition system, exhaust system, starting system, carburetor tuning.
Transmission Drivetrain:
Automatic Continuously Variable Transmission (CVT) service, belt replacement, clutch operation, final drive maintenance.
Chassis Suspension:
Front fork overhaul, rear shock absorber replacement, frame inspection, steering system.
Braking System:
Front and rear brake service (drum/disc depending on specific model variant), hydraulic system, brake pad/shoe replacement.
Electrical System:
Wiring diagrams, lighting system, battery, charging system (stator/rectifier), starter motor, fuses, switches, electronic components.
Bodywork Fixtures:
Body panel removal/installation, seat, handlebars, controls, lighting fixtures, storage compartment.
Procedures Included
Maintenance Procedures:
Routine inspections, oil changes, air filter cleaning/replacement, spark plug replacement, brake adjustments, tire pressure checks, drive belt inspection.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common starting, running, and electrical issues, fault finding charts.
Repair Overhaul:
Detailed instructions for engine teardown and reassembly, carburetor rebuilding, suspension component replacement, electrical component repair.
Specifications Data:
Torque specifications for all fasteners, fluid capacities, electrical resistance values, engine timing data.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and component overhauls, suitable for DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF, allowing easy navigation and keyword searching. High-resolution scans for clear diagrams and text.
Print Quality
Print Quality:
Printable on standard home or office printers. Clear black and white line drawings and schematics.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, reed valve induction
Displacement:
49cc
Bore X Stroke:
37.0 mm x 42.0 mm (typical for this engine)
Cooling System:
Forced air cooling
Compression Ratio:
7.0:1 (approximate)
Ignition System:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Approx. 4.5 - 5.0 PS @ 6,500 RPM (varies by market regulations)
Torque:
Approx. 0.45 kgf-m @ 6,000 RPM (varies by market regulations)
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM12 type common)
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
Fuel Tank Capacity:
4.0 Liters (approx.)
Oil System
Oil Type:
API TC, JASO FB or FD certified 2-stroke scooter oil
Oil Mixing:
Automatic oil injection system
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Clutch Type:
Centrifugal clutch
Final Drive:
Gear reduction
Features
Cvtf Fluid Type:
Not applicable (CVT uses belt and variator, no specific fluid)
📐 Dimensions
Exterior
Length:
Approx. 1,675 mm
Width:
Approx. 665 mm
Height:
Approx. 1,035 mm
Wheelbase:
Approx. 1,205 mm
Ground Clearance:
Approx. 115 mm
Weights
Dry Weight:
Approx. 73 kg
Curb Weight:
Approx. 76 kg
Wheels Tires
Front Tire Size:
3.00-10 42J
Rear Tire Size:
3.00-10 42J
Front Brake Type:
Drum or Disc (depending on variant)
Rear Brake Type:
Drum
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Consumer-level scooters are not typically crash-tested or rated by agencies like NHTSA or Euro NCAP. Safety relies on design and rider awareness.)
Active Features
Lighting:
Headlight, taillight, brake light, turn signals, position lights.
Passive Features
Chassis Design:
Underbone frame construction providing rider leg protection.
Mirrors:
Dual rearview mirrors for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog speedometer, odometer, fuel gauge (if equipped), indicator lights. No advanced electronic infotainment systems.
Driver Assistance
Driver Assistance:
None (basic scooter design).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or annually, whichever comes first.
Air Filter Cleaning:
Every 1,000 km, or more frequently in dusty conditions.
Spark Plug Replacement:
Every 6,000 km or as per inspection.
Drive Belt Inspection:
Every 5,000 km for wear and tension.
Gear Oil Change:
Every 6,000 km or annually.
Fluid Specifications
Engine Oil Specification:
Yamalube 2 Stroke (or equivalent API TC, JASO FB/FD rated)
Gear Oil Specification:
Yamalube Hypoid Gear Oil (or equivalent SAE 80 API GL-4)
Brake Fluid Type:
DOT 3 or DOT 4 (if equipped with disc brakes)
Known Issues
Common Wear Items:
Drive belt, clutch shoes, variator rollers, air filter, spark plug, brake pads/shoes.
Carburetor Issues:
Clogged jets or pilot circuits due to fuel deposits, requiring cleaning and adjustment.
Electrical Concerns:
Corrosion in connectors, aging wiring, failing rectifier/regulator can lead to charging issues.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Brand Focus:
Yamaha is renowned for its musical instruments and powersports vehicles, with a strong legacy in motorcycles.
Model Evolution
Jog Lineage:
The Jog series has been a staple in Yamaha's scooter lineup for decades, known for its consistent evolution in design and technology while retaining its core principles of urban mobility.
2002 Model Context:
Represents a mature iteration of the CS50 platform, refined for performance and reliability in its class.
Production
Production Period:
The Jog CS50 platform has seen production across many years, with the 2002 model falling into the early 2000s generation.
🏆 Awards & Recognition
Recognitions
Model Awards:
N/A (As a 50cc scooter, the Jog CS50 typically does not receive formal industry awards. Its success is measured by sales and popularity in its segment.)
Ratings
Consumer Ratings:
Generally positive for reliability and ease of use within its class, though performance is limited by its engine size.
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