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2002 Yamaha TT-R125/L Owner‘s/Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R125/L Year: 2002 Category: Dual-Sport/Off-Road Motorcycle 👋 Introduction Market Position Segment: Entry-level to intermediate off-road and recreational trail riding motorcycle. Competitive Analysis Competitors:...
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2002 Yamaha TT-R125/L Owner‘s/Motorcycle Service Repair Manual2002 Yamaha TT-R125/L Owner‘s/Motorcycle Service Repair Manual2002 Yamaha TT-R125/L Owner‘s/Motorcycle Service Repair Manual2002 Yamaha TT-R125/L Owner‘s/Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT-R125/L
Year:
2002
Category:
Dual-Sport/Off-Road Motorcycle
👋 Introduction
Market Position
Segment:
Entry-level to intermediate off-road and recreational trail riding motorcycle.
Competitive Analysis
Competitors:
Honda CRF100F/CRF125F, Kawasaki KLX110/KLX125, Suzuki DR-Z110/DR-Z125.
Key Features
Versatility:
Suitable for trail riding, recreational use, and beginner motocross, with the 'L' model offering a slightly taller seat and potentially disc brakes for enhanced performance.
Reliability:
Yamaha's reputation for robust and reliable air-cooled 4-stroke engines.
📋 Manual Details
Coverage Areas
Primary Coverage:
2002 Yamaha TT-R125 and TT-R125L Models
Page Count
Estimated Pages:
300-400 (typical for this type of comprehensive manual)
Manual Type
Type:
Owner's and Motorcycle Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) / Printed (likely)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, and troubleshooting for the 125cc air-cooled 4-stroke engine.
Transmission:
5-speed transmission operation, inspection, repair, and clutch service.
Fuel System:
Carburetor adjustment, cleaning, and rebuilding (likely Mikuni VM series), fuel tank, and fuel line maintenance.
Ignition System:
CDI ignition system, spark plug selection, troubleshooting, and testing.
Electrical System:
Wiring diagrams, lighting system (headlight, taillight, turn signals if equipped on L model), battery maintenance, and charging system.
Suspension:
Front telescopic forks (including oil level and seal replacement), rear monoshock suspension adjustment and maintenance.
Brakes:
Front and rear drum brakes (standard model) or front disc and rear drum (L model) inspection, adjustment, and service.
Chassis And Frame:
Frame inspection, steering head bearing service, and general chassis maintenance.
Wheels And Tires:
Tire inspection and replacement, spoke tension adjustment, wheel bearing service.
Frame And Bodywork:
Includes procedures for removing and inspecting body panels, seat, fuel tank, and frame components.
Procedures Included
Routine Maintenance:
Oil changes, air filter cleaning/replacement, spark plug inspection, chain lubrication and adjustment, brake checks.
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, and electrical faults.
Repair Procedures:
Detailed step-by-step instructions for component disassembly, cleaning, inspection, and reassembly.
Component Rebuilds:
Carburetor, engine top-end (piston, rings, cylinder), and transmission rebuilds.
Wiring Diagrams:
Complete electrical system schematics for fault finding and component identification.
Engine Tuning:
Valve clearance adjustment, ignition timing checks, and carburetor jetting guidance for optimal performance.
Technical Depth
Depth:
Comprehensive, covering routine maintenance, intermediate repairs, and major engine/component overhauls.
Diagnostic Charts:
Includes troubleshooting charts for identifying and resolving common operational problems.
Manual Type
Purpose:
Designed for both the motorcycle owner performing routine maintenance and the technician undertaking in-depth repairs.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with high-resolution diagrams and clear text.
Print Quality
Print Quality:
High-resolution scans for clear reproduction of diagrams and text, suitable for printing.
Binding Type
Binding:
Perfect bound or spiral bound (for printed versions) for lay-flat usability.
Paper Type
Paper Type:
Durable, high-quality paper stock resistant to grease and dirt (for printed versions).
⚙️ Engine Specifications
Primary Engine
Engine Type:
124cc, Air-cooled, 4-stroke, SOHC, 2-valve
Bore X Stroke:
54 mm x 54 mm
Compression Ratio:
9.5:1
Carburetor:
Mikuni VM20 (typical, subject to regional variations)
Valve Actuation:
SOHC (Single Overhead Camshaft) with 2 valves per cylinder.
Performance
Horsepower Est:
Approx. 10-12 HP (at crankshaft, dependent on tuning and specific model variant)
Torque Est:
Approx. 7-8 lb-ft (at crankshaft, dependent on tuning and specific model variant)
Fuel System
Fuel Capacity:
1.4 US gallons (5.5 L)
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Multi-plate wet clutch
Features
Gear Ratios:
Specific gear ratios are detailed within the service manual for accurate performance analysis and repair.
📐 Dimensions
Exterior
Seat Height Tt-R125:
Approx. 30.5 inches (775 mm)
Seat Height Tt-R125L:
Approx. 31.5 inches (800 mm)
Ground Clearance:
Approx. 11.6 inches (295 mm)
Wheelbase:
Approx. 50.2 inches (1275 mm)
Weights
Wet Weight Tt-R125:
Approx. 185 lbs (84 kg)
Wet Weight Tt-R125L:
Approx. 187 lbs (85 kg)
🛡️ Safety Features
Ratings
Safety Features:
Standard motorcycle safety equipment including brakes, lighting, and reflectors. No formal crash ratings apply as it's not a car.
Active Features
Braking System:
Drum brakes (front and rear on TT-R125) or Front Disc/Rear Drum (TT-R125L).
Passive Features
Lighting:
Halogen headlight, taillight/stoplight, and reflector system for visibility.
💡 Technology Features
Infotainment
Features:
Basic motorcycle instrumentation: speedometer (on L model), odometer, trip meter, neutral indicator, and indicator lights. No advanced infotainment systems.
Driver Assistance
Features:
None. This is a mechanically operated motorcycle focused on fundamental riding dynamics.
Connectivity
Features:
None. Focus is on mechanical systems and rider control.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first. Check manual for specific oil type.
Air Filter Cleaning:
Every 500 km (300 miles) or as needed based on riding conditions. More frequent cleaning is recommended in dusty environments.
Spark Plug Inspection:
Every 1,000 km (600 miles) or annually. Replace if gap is incorrect or electrode is worn.
Chain Lubrication:
Every 200 km (125 miles) or after riding in wet conditions. Adjust tension as needed.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent motorcycle-specific 4-stroke engine oil) SAE 10W-40 API SE, SF or SG or JASO MA.
Engine Oil Capacity:
0.95 L (1.0 US qt)
Fork Oil Type:
Yamaha Suspension Oil (or equivalent 10W fork oil).
Fork Oil Capacity:
Specific volume per fork leg detailed in the manual, typically around 200-250cc.
Known Issues
Carburetor Clogging:
Common in carbureted engines, especially if the bike sits for extended periods. Regular cleaning and using fuel stabilizer is recommended.
Clutch Slippage:
Can occur with aggressive riding or if clutch plates are worn. Check adjustment and condition.
Suspension Seals:
Front fork seal leaks can occur over time, especially with off-road use. Manual provides replacement procedures.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha's long-standing reputation for producing high-quality, durable motorcycles across various disciplines, including off-road.
Model Evolution
Predecessors:
Evolved from Yamaha's lineage of smaller displacement off-road motorcycles, building on the success of models like the TT-R100.
Production
Production Years:
The TT-R125 platform was in production from 2000 through 2006, with variations and updates.
Manufacturing Location:
Typically manufactured in Japan, though specific assembly locations can vary by region and model year.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The TT-R125 platform was generally well-received as a durable and capable entry-level off-road bike, often cited for its ease of use and Yamaha's quality.
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