🏷️ Basic Information

Make:

Yamaha

Model:

XV17 Road Star Warrior

Year:

2002

Product Type:

Workshop Service Repair Manual

Chassis Code:

RP07

Engine Code:

V-Twin, 48-degree, SOHC, 4-valve per cylinder, pushrod actuated

👋 Introduction

Category:

Cruiser Motorcycle

Target Audience:

Owners and professional mechanics seeking in-depth repair and maintenance information.

Key Selling Points:

Comprehensive coverage, step-by-step instructions, detailed diagrams, and thorough troubleshooting guides.

Manual Features:

Step-by-step repair procedures, exploded diagrams, comprehensive explanations, easy-to-read format, handy reference.

📋 Manual Details

Primary Coverage:

Engine, Transmission, Drivetrain, Chassis, Electrical System, Bodywork, Suspension, Brakes, Fuel System, Cooling System, Ignition System

Secondary Coverage:

Troubleshooting, Maintenance Schedules, Specifications, Diagrams, Special Tools

Total Pages:

605

Pagination Format:

546 + 59 supplementary pages

Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

Printed

📖 Manual Coverage

Engine Mechanical:

Cylinder Head, Valves, Piston, Crankshaft, Camshafts, Oil Pump, Lubrication System, Cooling System (Air Cooled)

Fuel And Ignition:

Fuel Injection System (FI), Throttle Body, Ignition System, Spark Plugs, ECU (Engine Control Unit) Diagnostics

Transmission And Drivetrain:

Clutch, Gearbox, Final Drive (Belt Drive System), Shaft Drive (if applicable to specific Warrior variants)

Chassis And Suspension:

Frame, Front Fork (Upside Down Telescopic), Rear Suspension (Monoshock), Swingarm, Steering System

Braking System:

Front and Rear Disc Brakes, Caliper Overhaul, Brake Fluid Replacement, Master Cylinder

Electrical System:

Wiring Diagrams, Lighting System, Ignition Switch, Battery, Charging System (Alternator, Regulator/Rectifier), Starter Motor, Fuses, Relays, Gauges, Horn

Bodywork And Trim:

Fenders, Fuel Tank, Seat, Handlebars, Fairing (if equipped), Exhaust System, Minor Body Panel Repairs

Routine Maintenance:

Oil Changes, Filter Replacement, Spark Plug Replacement, Air Filter Cleaning/Replacement, Chain Adjustment (if applicable), Brake Pad Inspection/Replacement, Tire Pressure Checks, Lubrication Points

Disassembly And Assembly:

Complete step-by-step procedures for all major components and systems

Troubleshooting:

Diagnostic procedures for common issues and malfunctions across all systems

Rebuild And Overhaul:

Detailed instructions for rebuilding engines, transmissions, carburetors/fuel injection systems, brake calipers, and suspension components

Inspections And Adjustments:

Valve Clearance Adjustments, Carburetor Synchronization (if applicable), Clutch Adjustment, Throttle Cable Adjustment, Brake Lever Adjustment

Depth:

Comprehensive, from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics.

Diagrams:

Includes exploded diagrams for ease of identification during disassembly and assembly.

📊 Manual Specifications

Digital Format:

Not specified (assuming printed due to description, but can be available in PDF)

Print Quality:

Professional quality, designed for workshop use.

Binding:

Likely a durable bound format suitable for workshop environments.

Paper Quality:

Durable paper stock to withstand workshop conditions.

⚙️ Engine Specifications

Engine Type:

Air-cooled, 4-stroke, V-twin

Displacement:

1670 cc (102 cubic inches)

Bore X Stroke:

97.0 mm x 113.0 mm

Valve Train:

SOHC, 4 valves per cylinder, pushrod actuated

Compression Ratio:

8.4:1

Horsepower:

Approximately 97 HP @ 5,500 RPM (claimed)

Torque:

Approximately 117 ft-lbs @ 3,750 RPM (claimed)

Fuel Delivery:

Fuel Injection (Mikuni DFI)

Fuel Type:

Unleaded gasoline, minimum octane rating 87 (R+M)/2

Fuel Tank Capacity:

4.0 US gallons (15.1 Liters)

Oil Type:

Yamaha Motorcycle 4-Stroke Engine Oil SAE 20W-40 or 10W-40, API SG or higher. Check manual for exact API classification and viscosity recommendations.

Oil Capacity:

Approximately 3.7 US quarts (3.5 Liters) with filter change

🔧 Transmission

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multiple disc

Final Drive:

Belt drive

Transmission Oil:

Refer to manual for specific SAE viscosity and API classification (often Yamalube or equivalent).

📐 Dimensions

Length:

96.5 inches (2450 mm)

Width:

35.0 inches (890 mm)

Height:

45.7 inches (1160 mm)

Wheelbase:

65.7 inches (1669 mm)

Dry Weight:

Approximately 622 lbs (282 kg)

Wet Weight:

Approximately 653 lbs (296 kg) (with all fluids)

Front Tire:

120/70ZR18M/C (59W)

Rear Tire:

190/50ZR17M/C (75W)

Front Wheel:

18-inch cast aluminum

Rear Wheel:

17-inch cast aluminum

🛡️ Safety Features

Safety Features Overview:

As a motorcycle, safety is primarily rider-dependent and influenced by design and braking systems. No official crash ratings like cars.

Braking:

Dual 298mm hydraulic disc brakes (front), Single 282mm hydraulic disc brake (rear). Excellent stopping power for its class.

Lighting:

Halogen headlight, LED taillight, standard turn signals for visibility.

Frame Construction:

Steel diamond frame for rigidity and rider protection.

💡 Technology Features

Audio System:

Not equipped with an integrated infotainment system. Designed for a purist riding experience.

Gauges:

Analog speedometer, tachometer, fuel gauge, and indicator lights. Classic instrumentation.

Rider Aids:

No electronic rider aids such as ABS or traction control are standard on the 2002 model. Emphasis on rider skill and control.

Connectivity Features:

None.

🔧 Maintenance

Oil Change Interval:

Every 3,000 miles (4,800 km) or 6 months, whichever comes first.

Air Filter Inspection:

Inspect every 3,000 miles (4,800 km); clean or replace as needed.

Spark Plug Replacement:

Replace every 6,000 miles (9,600 km) or as per manual recommendations.

Valve Clearance Check:

Check every 12,000 miles (19,200 km).

Brake Fluid:

DOT 4 hydraulic brake fluid.

Coolant:

Air-cooled (no coolant).

Belt Drive Lube:

Refer to manual for specific belt lubricant recommendations. Lightly lubricate belt edges periodically.

Common Wear Items:

Belt drive wear, clutch friction plates, brake pads, fork seals, and battery life are common wear items across most motorcycles.

Specific Warrior Notes:

Early models might have had minor EFI tuning quirks; later revisions or aftermarket tuning can address these. Check for any service bulletins issued by Yamaha for specific model year concerns.

📚 Vehicle History

Manufacturer:

Yamaha Motor Company, a division of Yamaha Corporation, renowned for musical instruments and a long history in motorcycle manufacturing.

Road Star Lineage:

The Road Star series, introduced in 1999, emphasized classic styling with modern V-twin performance. The Warrior variant, launched in 2002, was a sport-custom interpretation with a more aggressive stance and performance focus.

Initial Production Year:

2002

Production Life:

The Warrior model was produced from 2002 to 2009.

🏆 Awards & Recognition

Motorcycle Reviews:

The Road Star Warrior was generally well-received for its powerful engine, strong torque, aggressive styling, and capable handling for a large cruiser. Often praised as a more performance-oriented take on the classic cruiser formula.

Industry Awards:

Specific industry awards for the 2002 model year are not widely documented, but the model established itself as a significant contender in the sport-cruiser segment.