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Chevrolet SSR Chevy SSR Complete Workshop Service Repair Workshop Manual 2003 2004 2005 2006

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🏷️ Basic Information Identification Make: Chevrolet Model: SSR Model Designation: SSR Body Style: Roadster Pickup Truck Generation Generation Designation: First Generation Generation Years: 2003-2006 Codes Chassis Code: GMT346 👋 Introduction...
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Chevrolet SSR Chevy SSR Complete Workshop Service Repair Workshop Manual 2003 2004 2005 2006Chevrolet SSR Chevy SSR Complete Workshop Service Repair Workshop Manual 2003 2004 2005 2006Chevrolet SSR Chevy SSR Complete Workshop Service Repair Workshop Manual 2003 2004 2005 2006Chevrolet SSR Chevy SSR Complete Workshop Service Repair Workshop Manual 2003 2004 2005 2006
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
SSR
Model Designation:
SSR
Body Style:
Roadster Pickup Truck
Generation
Generation Designation:
First Generation
Generation Years:
2003-2006
Codes
Chassis Code:
GMT346
👋 Introduction
Market Position
Market Segment:
Niche, Lifestyle, Performance Roadster Pickup
Target Audience:
Enthusiasts seeking a unique, sporty convertible pickup
Competitive Analysis
Direct Competitors:
No direct production competitors; unique segment
Indirect Competitors:
High-performance sports cars, luxury convertibles, unique specialty vehicles
Key Features
Key Features Vehicle:
Retractable Hardtop Convertible Roof, Rear-Wheel Drive, Powerful V8 Engines, Unique Styling
Key Features Manual:
Comprehensive Coverage, Detailed Procedures, Technical Diagrams, Troubleshooting Guidance
📋 Manual Details
Coverage Areas
Years Covered:
2003, 2004, 2005, 2006
Regions Covered:
North America (USA, Canada, Mexico)
Engine Variants Covered:
4.8L V8, 5.3L V8
Transmission Variants Covered:
4-Speed Automatic, 6-Speed Manual
Page Count
Estimated Page Count:
Approximately 2000+
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine (4.8L V8 LR4, 5.3L V8 LM4/LS4), Transmission (4L60-E Automatic, T-56 Manual), Drivetrain, Cooling System, Fuel System, Exhaust System, Ignition System
Chassis Systems:
Suspension (Front Independent, Rear Solid Axle), Steering System, Brake System (Front Disc, Rear Disc), Wheels and Tires
Body And Frame:
Body Panels, Frame, Convertible Roof Mechanism, Doors, Hood, Tailgate, Interior Trim, Exterior Trim
Electrical Systems:
Wiring Diagrams, Lighting, Instrumentation, Audio System, HVAC Controls, Powertrain Control Module (PCM), Body Control Module (BCM), Anti-theft System, Airbag System
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Oil Change, Filter Replacement, Fluid Checks and Top-offs, Belt Inspection and Replacement
Repair Procedures:
Engine Overhaul, Transmission Rebuild, Brake Service, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Repair, Body Panel Repair and Replacement, Convertible Top Service
Diagnostic Procedures:
Troubleshooting Guides, DTC Code Interpretation, Component Testing, Electrical System Diagnostics
Special Procedures:
Convertible Roof System Calibration and Repair, Convertible Top Motor Replacement, Convertible Top Sensor Diagnosis
Technical Depth
Diagnostic Tools:
OBD-II Scan Tool Requirements, Specific Diagnostic Software Mentioned (if applicable)
Torque Specifications:
Detailed Torque Values for critical fasteners
Clearances And Tolerances:
Engine component clearances, brake pad tolerances, etc.
Wiring Diagrams:
Comprehensive and color-coded wiring schematics for all systems
Illustrations And Diagrams:
Step-by-step diagrams and exploded views for disassembly and reassembly
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Yes (Text-searchable PDF)
Printable:
Yes
Print Quality
Image Resolution:
High-resolution scans for clarity
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 2003 2004:
LR4
Engine Description 2003 2004:
4.8L (4797cc) Vortec V8 SOHC
Horsepower 2003 2004:
285 hp @ 5200 rpm
Torque 2003 2004:
305 lb-ft @ 4000 rpm
Secondary Engine
Engine Code 2004 2006:
LM4 (2004-2005), LS4 (2005-2006)
Engine Description 2004 2006:
5.3L (5328cc) Vortec V8 SOHC with Active Fuel Management (AFM) on LS4
Horsepower 2004 2005:
300 hp @ 5200 rpm
Torque 2004 2005:
330 lb-ft @ 4000 rpm
Horsepower 2005 2006:
300 hp @ 5200 rpm
Torque 2005 2006:
331 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher recommended for optimal performance)
🔧 Transmission
Standard 2003 2004
Transmission Type:
4-Speed Automatic (4L60-E)
Optional 2004 2006
Transmission Type:
6-Speed Manual (T-56)
Features
Transmission Fluid Spec Automatic:
Dexron III or Dexron VI (refer to manual for specific year/application)
Transmission Fluid Spec Manual:
GM Synchromesh Friction Modified or equivalent
📐 Dimensions
Exterior
Length:
192.4 inches (4887 mm)
Width:
74.1 inches (1882 mm)
Height:
62.1 inches (1577 mm)
Wheelbase:
112.2 inches (2850 mm)
Front Track:
64.0 inches (1626 mm)
Rear Track:
64.5 inches (1638 mm)
Interior
Seating Capacity:
2
Cargo
Cargo Bed Length:
4.5 feet (1.37 m)
Weights
Curb Weight Approx:
4300-4700 lbs (1950-2132 kg), varies by engine and transmission
Gross Vehicle Weight Rating Gvwr:
Approximately 5500-5900 lbs (2495-2676 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
4 Stars (Driver and Passenger)
NHTSA Side Impact Rating:
5 Stars (Front and Rear Passengers)
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), Traction Control (TCS)
Passive Features
Passive Safety Features:
Dual Front Airbags, Seat-mounted Side-impact Airbags (Optional), Seatbelt Pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Available premium audio systems, CD player, optional Bose sound system.
Instrumentation:
Analog gauges, driver information center (DIC) with trip computer and warnings.
Driver Assistance
Driver Assistance Features:
Cruise Control
Connectivity
Connectivity Features:
Standard AM/FM radio, auxiliary input jack (on later models or aftermarket).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to owner's manual for specifics)
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection
Spark Plug Replacement:
Approximately 100,000 miles (160,000 km) for iridium-tipped plugs
Fluid Specifications
Engine Oil Type 4.8L:
SAE 5W-30 Synthetic (API Service SG or higher)
Engine Oil Type 5.3L:
SAE 5W-30 Synthetic (API Service SG or higher)
Coolant Type:
GM-specific Orange Long-Life Coolant (or equivalent Dex-Cool compatible)
Brake Fluid Type:
DOT 3
Known Issues
Known Issues Summary:
Potential for convertible top mechanism issues, minor electrical gremlins, exhaust manifold leaks, and early wear on certain suspension components.
Convertible Top Troubleshooting:
Common issues with hydraulic cylinders, motors, and sensors for the power-retractable hardtop.
📚 Vehicle History
Brand Heritage
Brand Identity:
Chevrolet, an American automotive division of General Motors (GM), known for a wide range of vehicles from trucks to sports cars.
Model Evolution
Concept Inspiration:
Inspired by classic Chevrolet trucks and hot rods, with a modern interpretation.
Design Philosophy:
Retro-modern styling, combining vintage aesthetics with contemporary performance and features.
Production
Production Period:
2003-2006
Assembly Location:
General Motors Assembly Plant, Lansing, Michigan, USA
Production Volume:
Relatively low production volume, making it a collector's item.
🏆 Awards & Recognition
Recognitions
Award Recognition Example:
While not extensively awarded, its unique design and concept garnered significant attention and positive reviews for its novelty and performance.
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