Vehicle Segment:
Full-size body-on-frame SUV
Target Audience:
Families, towing, off-road enthusiasts
Key Competitors:
Chevrolet Tahoe, GMC Yukon, Toyota Sequoia, Dodge Durango
Vehicle Attributes:
Spacious interior, robust towing capacity, available four-wheel drive, comfortable ride
Utility For Diy:
Empowers DIY owners to accurately identify and source spare parts, reducing repair costs and downtime.
Professional Use:
Valuable reference for repair shops and technicians for part identification and estimating labor costs.
Major Systems:
Engine (excluding internal components), Cooling, HVAC, Airbags, ABS/Brakes, Cruise Control, Steering, Exhaust, Emissions, Electrical, Body Panels, Interior Components, Fuel System, Suspension, Drive Axles, Chassis Structure, Exterior Lighting, Interior Lighting, Seats, Seat Belts, Doors, Liftgate, Sunroof
Specific Components Illustrated:
Front Bumper, Grille, Front Lamps, Hood, Front Fenders, Front Inner Structure, Wheels, Front Steering Linkage/Gear, Steering Wheel/Column, Engine Mounts, Engine Under Cover, Air Cleaner, Windshield, Cowl & Dash, Instrument Panel, Center Console, Rocker/Pillars/Floor, Front Seat, Rear Seat, Seat Belts, Front Door, Rear Door, Roof, Sunroof, Quarter Panel, Quarter Glass, Liftgate, Rear Bumper, Rear Lamps
Estimated Page Count:
Detailed section breakdowns suggest a comprehensive document, likely exceeding 1000 pages in its original form. Specific page count not provided in product data.
Type:
Parts List / Catalog
Powertrain Components:
Engine Mounts, Engine Under Cover, Air Cleaner, Exhaust System, Emission System, Steering Pump, Engine/Trans Mounts (excluding internal engine parts)
Chassis And Suspension:
Front Suspension, Front Drive Axle, Rear Suspension, Rear Drive Axle, Wheels
Braking And Steering:
ABS/Brakes, Front Steering Linkage/Gear, Steering Pump, Steering Wheel/Column, Cruise Control System
Body And Exterior:
Front Impact Kit, Front Bumper, Grille, Front Lamps, Hood, Front Fender, Front Inner Structure, Windshield, Cowl & Dash, Rocker/Pillars/Floor, Front Door, Rear Door, Roof, Sunroof, Quarter Panel, Quarter Glass, Liftgate, Rear Body, Rear Lamps, Rear Bumper
Interior And Comfort:
A/C Refrigerant Capacities, A/C /Heater/Ventilation, Air Bag System, Instrument Panel, Center Console, Front Seat, Rear Seat, Seat Belts
Identification And Verification:
Part number lookup and verification, Component identification via illustrations
Part Information:
Component illustrations, Part prices, Labor information (for part replacement)
Depth:
Detailed parts catalog enabling accurate part identification for DIY repairs and professional service. Provides pricing and labor estimates to assist in repair planning.
Displacement:
4.6L (281 cu in) and 5.4L (330 cu in) for this generation. Manual covers parts for both.
Horsepower Range:
Approximately 232-260 hp (4.6L) and 260-300 hp (5.4L) across model years.
Torque Range:
Approximately 291-325 lb-ft (4.6L) and 350-365 lb-ft (5.4L) across model years.
Induction Type:
Electronic Fuel Injection (EFI)
Cooling System Coverage:
Radiator, hoses, water pump, fan clutch (parts identification)
Exhaust System Coverage:
Catalytic converters, mufflers, pipes (parts identification)
Transmission Type:
4-speed Automatic (4R70W/4R75E)
Transmission Type:
N/A (Automatic standard for this generation)
Drive Modes:
Rear-Wheel Drive (RWD) and available Four-Wheel Drive (4WD) systems.
Transmission Mounts Coverage:
Yes (parts identification)
Curb Weight Range:
Approximately 5,200-5,800 lbs
Towing Capacity:
Up to 8,900 lbs (with proper equipment)
Gross Vehicle Weight Rating:
Approximately 6,800-7,300 lbs
NHTSA Frontal Crash Test:
5-Star Driver and Passenger (for 2003 models, variations may exist for later years).
IIHS Side Impact Test:
Good (for models equipped with side airbags).
ABS:
Standard Anti-lock Braking System (ABS)
Cruise Control:
Standard Cruise Control System
Airbags:
Standard front airbags, optional side-impact airbags and side-curtain airbags.
Seat Belts:
3-point height-adjustable front seat belts, 3-point rear seat belts.
Audio System:
Available with premium audio systems, CD players, and navigation systems (parts related to these systems may be covered).
Parking Assist:
Optional rear parking assist system (parts coverage not explicitly detailed but sensors/modules would be within body/electrical sections).
Trailer Towing Features:
Integrated trailer towing package availability, including wiring harnesses and controllers (parts may be listed).
Oil Change Interval:
Typically 5,000-7,500 miles or 6 months, depending on driving conditions. Consult owner's manual for specific recommendations.
Transmission Fluid Change:
Recommended around 100,000 miles or as per severe duty schedule. Manual provides part numbers for filters and potentially fluid types.
Engine Oil Type:
5W-20 synthetic blend or full synthetic recommended for both 4.6L and 5.4L engines. (Manual helps verify specific needs for listed components)
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent meeting Ford specification WSS-M97B51-A1.
Transmission Fluid Type:
Mercon V (Manual can identify specific transmission parts)
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, ignition coils, catalytic converters (Manual helps in identifying these replacement parts).
Potential Problems:
Transmission solenoid issues, evaporative emission control system (EVAP) leaks, differential leaks. (Manual aids in part identification for diagnosis and repair).
Engine Oil Filter Example:
Part numbers for oil filters would be listed, e.g., Motorcraft FL-820-S for 4.6L/5.4L.
Air Filter Example:
Part numbers for engine air filters would be listed, e.g., Motorcraft FA-1760.
Ford SUV Lineage:
Built upon Ford's extensive truck and SUV engineering legacy, following the Explorer and Bronco.
Generation Overview:
The second generation introduced a significant redesign, moving to an independent rear suspension for improved ride quality and handling compared to its predecessor. It also featured a more powerful engine lineup.
Manufacturing Location:
Louisville, Kentucky, USA
Production Window For Manual:
2003-2006 model years
